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ASME PTC 47.4 2015

$98.04

ASME PTC 47.4 – 2015: Power Block of an Integrated Gasification Combined Cycle Power Plant

Published By Publication Date Number of Pages
ASME 2015 88
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The object of this Code is to provide uniform test methods and procedures for the determination of the thermal performance and electrical output of an integrated gasification combined cycle (IGCC) power block. This Code applies to combined cycle power plants (power blocks) that operate in conjunction with a gasification plant, an IGCC power plant, or an IGCC cogeneration plant. This Code does not apply to power blocks other than those associated with IGCC plants. This Code is applicable to the combined cycle power block of IGCC power plants, whereas ASME PTC 46 is applicable to conventional combined cycles. The thermal streams and corrections in ASME PTC 46 for conventional combined cycles are normally limited to gas or liquid hydrocarbon fuel input and steam or water input. In ASME PTC 47.4, test measurements and associated corrections are needed to address multiple thermal streams such as heated hydrocarbon syngas fuel input, water and steam inputs from gasification process units, nitrogen input from the air separation plant, and air extraction to the air separation plant. Emissions tests, operational demonstration tests, and reliability tests are outside the scope of this Code.

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PDF Pages PDF Title
4 CONTENTS
6 NOTICE
7 FOREWORD
8 COMMITTEE ROSTER
9 CORRESPONDENCE WITH THE PTC COMMITTEE
10 INTRODUCTION
12 Section 1 Object and Scope
1-1 OBJECT
1-2 SCOPE
1-3 UNCERTAINTY
Tables
Table 1-3-1 Largest Expected Test Uncertainty
14 Section 2. Definitions and Descriptions of Terms
2-1 General
2-2 Definitions
17 Section 3 Guiding Principles
3-1 INTRODUCTION
3-2 TEST BOUNDARY AND REQUIRED MEASUREMENTS
18 Figures
Fig. 3-2.2-1 ASME PTC 47.4 Power Block Test Boundary
19 3-3 TEST PLAN AND OBJECT OF THE TEST
3-4 TEST PREPARATIONS
Fig. 3-2.2-2 Diluent Nitrogen/Extraction Air Heat Exchanger Boundary
21 3-5 CONDUCT OF TEST
22 Table 3-5.2-1 Variation During Test
23 3-6 CALCULATION AND REPORTING OF RESULTS
25 Section 4 Instruments and Methods of Measurement
4-1 GENERAL
29 4-2 PRESSURE MEASUREMENT
33 4-3 TEMPERATURE MEASUREMENT
Fig. 4-2.6.2-1 Five-Way Manifold
Fig. 4-2.6.2-2 Water Leg Correction for Flow Measurement
36 Fig. 4-3.3.2.1-1 Three-and Four-Wire RTDs
38 Fig. 4-3.6.2-1 Flow-Through Well
39 Fig. 4-3.6.3-1 Duct Measurement Points
40 4-4 HUMIDITY MEASUREMENT
42 4-5 FLOW MEASUREMENT
44 4-6 PRIMARY HEAT INPUT MEASUREMENT
45 4-7 ELECTRICAL GENERATION MEASUREMENT
46 Fig. 4-7.2.1-1 Three-Wire Metering Systems
47 Fig. 4-7.2.2-1 Four-Wire Metering System
49 Fig. 4-7.4.1-1 Typical Correction Curve
50 4-8 DATA COLLECTION AND HANDLING
Fig. 4-7.6-1 Typical Auxiliary Loads
53 Section 5 Calculations and Results
5-1 INTRODUCTION
5-2 DATA REDUCTION
5-3 FUNDAMENTAL EQUATIONS
Table 5-1-1 IGCC Power Block Input and Output Streams
54 5-4 CORRECTION FACTORS
Table 5-4-1 Test Correction Factors for IGCC Power Block
55 Table 5-4.1-1 Additive Correction Factors
Table 5-4.2-1 Multiplicative Correction Factors
56 5-5 MEASURED PARAMETERS IN THE FUNDAMENTAL EQUATIONS
58 Section 6 Report of Results
6-1 GENERAL REQUIREMENTS
6-2 EXECUTIVE SUMMARY
6-3 INTRODUCTION
6-4 CALCULATIONS AND RESULTS
59 6-5 INSTRUMENTATION
6-6 CONCLUSIONS
6-7 APPENDICES
60 Section 7 Uncertainty Analysis
7-1 INTRODUCTION
7-2 OBJECTIVE OF UNCERTAINTY ANALYSIS
7-3 DETERMINATION OF OVERALL UNCERTAINTY
7-4 SOURCES OF ERROR
61 7-5 CALCULATION OF UNCERTAINTY
7-6 SENSITIVITY COEFFICIENTS
62 Table 7-5-1 Uncertainty of Corrected Net Power or Corrected Heat Rate
64 7-7 SYSTEMATIC UNCERTAINTY
7-8 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY UNIFORM PARAMETERS
65 7-9 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY NONUNIFORM PARAMETERS
7-10 CORRELATED SYSTEMATIC STANDARD UNCERTAINTY
66 NONMANDATORY APPENDIX A SAMPLE CALCULATION: IGCC POWER BLOCK
A-1 GENERAL
A-2 CYCLE DESCRIPTION
67 Fig. A-2-1 A Simplified Sketch Separating the Power Block From an IntegratedGasification and Combined Cycle Plant
68 A-3 BASIS FOR EXAMPLE CASE
Table A-3-1 Operating and Design Data for Tampa Electric Polk Power Station
A-4 TEST BOUNDARY
A-5 REFERENCE AND MEASURED CONDITIONS FOR EXAMPLE CALCULATIONS
69 Table A-5-1 Reference and Test Conditions
A-6 TEST CORRECTION FACTORS
70 Table A-6-1 Additive Correction Factors
A-7 CALCULATIONS TO DETERMINE CORRECTEDPERFORMANCE
71 Table A-6-2 Multiplicative Correction Factors
73 A-8 CONCLUSION
74 Table A-8-1 List of Correction Curves
Fig. A-8-1 Output Correction for Ambient Temperature
75 Fig. A-8-2 Net Plant Heat Rate Correction for Ambient Temperature
Fig. A-8-3 Net Plant Output Correction for Ambient Pressure
76 Fig. A-8-4 Net Plant Heat Rate Correction for Ambient Pressure
Fig. A-8-5 Net Plant Output Correction for Syngas Admission Temperature
77 Fig. A-8-6 Net Plant Heat Rate Correction for Syngas Admission Temperature
Fig. A-8-7 Net Plant Output Correction for Nitrogen Admission Flow Rate
78 Fig. A-8-8 Net Plant Heat Rate Correction for Nitrogen Admission Flow Rate
Fig. A-8-9 Net Plant Output Correction for Import Steam Flow Rate and Enthalpy
79 Fig. A-8-10 Net Plant Output Correction for Circulating Water Flow Rate
Fig. A-8-11 Net Plant Output Correction for Circulating Water Temperature
80 NONMANDATORY APPENDIX B SAMPLE UNCERTAINTY ANALYSIS
81 Table B-1 Uncertainty of Corrected Power Block Output
84 Table B-2 Uncertainty of Corrected Power Block Heat Rate
ASME PTC 47.4 2015
$98.04