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BS EN 13870:2015

$189.07

Food processing machinery. Portion cutting machines. Safety and hygiene requirements

Published By Publication Date Number of Pages
BSI 2015 50
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1.1 General This European Standard covers portion cutting machines and accessories. This European Standard does not apply to automatic industrial slicing machines (see prEN 16743) and band saw machines (see EN 12268). This European Standard defines requirements for the design and manufacture of portion cutting machines. The machines covered by this European Standard are used for continuous portioning of fresh, smoked or frozen meat with and without bones or of similar products by separation by means of a blade. This European Standard deals with all significant hazards, hazardous situations and events relevant to machines, appliances and machinery, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards which can arise during commissioning, operation, maintenance and decommissioning of the machine. The European Standard does not deal with the specific hazards of loading devices. This European Standard is not applicable to portion cutting machines which are manufactured before the date of publication of this document by CEN. 1.2 Types of machinery This European Standard covers the following types of machinery: – Portion cutting machines with manual loading (see Figure 1); – Portion cutting machines with automatic loading (see Figure 2). 1.3 Machine construction Portion cutting machines depending on the construction consist of: machine housing (machine frame), fixed or moving product bases, automatic or manually operated grippers, hold-down unit, blade housing, blade, discharge device, associated drives, electrical, hydraulic or pneumatic components. Portion cutting machines in the scope of this document may be equipped with the following auxiliary components: – loading aid; – discharge conveyor belt; – laying unit; – measurement or scanning devices; – scales; – sorting station (e.g. rocker, pusher); – movement devices (e.g. castors). 1.4 Intended use The intended use (as defined in EN ISO 12100:2010, 3.23) of portion cutting machines as dealt with in this document is described in 1.1. The product is manually placed on the product base or automatically fed to the product base with a loading device. The product is supplied to the blade by automatic or manually operated grippers or conveyor slide or belt and the cutting process begins. The portion falls onto a discharge conveyor or a laying unit.

PDF Catalog

PDF Pages PDF Title
4 Contents Page
6 European foreword
7 Introduction
8 1 Scope
1.1 General
1.2 Types of machinery
9 Figure 1 — Portion cutting machine with manual loading (exemplary embodiment)
10 Figure 2 — Portion cutting machine with automatic loading (exemplary embodiment)
1.3 Machine construction
1.4 Intended use
11 2 Normative references
12 3 Terms and definitions
14 4 List of significant hazards
15 Table 1 — List of significant hazards
17 Figure 3 — Portion cutting machine with manual loading – hazard zones
Figure 4 — Portion cutting machine with automatic loading – hazard zones
18 Figure 5 — Hazard points at the sorting station
5 Safety and hygiene requirements and/or protective measures
5.1 General
5.2 Mechanical hazards
5.2.1 General
19 5.2.2 Zone 1 – Powered components in the feed zone
5.2.2.1 Automatic loading
20 Figure 6 — Reaching over the guard – safety dimensions
21 Table 2 — Dimensions of the inlet opening without interlocking guard
Figure 7 — Feed zone – Safety dimensions of inlet opening
5.2.2.2 Manual loading
22 5.2.3 Zone 2 – Powered components in the discharge zone
Table 3 — Dependency of the opening height B on the distance to the hazard point A
Figure 8 — Discharge zone – Safety dimensions
23 Figure 9 — Discharge zone – Safety distance with limitation of the movement
5.2.4 Zone 3 – Movable guards
5.2.4.1 Manually operated guards
5.2.4.2 Force-operated guards
24 5.2.5 Zone 4 – Blade protection
5.2.5.1 General
25 5.2.5.2 Cutting device and automatic loading
5.2.5.3 Manual loading for powered blade
5.2.5.4 Manual loading while blade is stationary
26 5.2.6 Zone 5 – Blade mounting
5.2.7 Zone 6 – Locking slide / Hold-down unit
5.2.8 Zone 7 – Grippers
5.2.9 Zone 8 – Transport conveyor belts
27 5.2.10 Sorting stations
Figure 10 — Transfer point between rocker and downstream component
28 Figure 11 — Pusher
5.2.11 Drive components in the machine housing
5.2.12 Interlocks of guards for preventing access to the moving blade
5.2.12.1 General
29 5.2.12.2 Interlocks without guard locking
5.2.12.3 Interlocks with guard locking
5.3 Electrical hazards
5.3.1 General
5.3.2 Emergency stop
30 5.3.3 Protection against water ingress
5.3.3.1 IP- degrees of protection
5.3.3.2 Hoods
31 5.3.3.3 ON- and OFF-switch
5.4 Hydraulic and pneumatic hazards
5.5 Hazard from loss of stability
5.6 Noise reduction
5.7 Ergonomic requirements
32 5.8 Hygiene and cleaning
5.8.1 General
Figure 12 — Example of hygiene areas in the portion cutting machine with manual loading
33 Figure 13 — Example of hygiene areas in the portion cutting machine with automatic loading
5.8.2 Food area
34 5.8.3 Splash area
5.8.4 Non-food area
5.8.5 Surface condition
5.8.6 Cleaning
35 6 Verification of safety and hygiene requirements and/or protective measures
Table 4 — Verification
36 7 Information for use
7.1 General
7.2 Instruction handbook
39 7.3 Marking
40 Annex A (normative) Noise test code for portion cutting machines (grade 2)
A.1 Determination of the emission sound pressure level
A.2 Installation and mounting conditions
A.3 Operating conditions
A.4 Measurement
A.5 Information to be recorded
41 A.6 Information to be reported
A.7 Declaration and verification of the noise emission values
42 Annex B (normative) Design principles to ensure cleanability of portion cutting machines and their auxiliary components
B.1 General
B.2 Terms and definitions
B.2.1 General
B.2.2 Closely joined surfaces
Figure B.1 — Smooth surfaces – Food area
B.2.3 Easy to clean
B.3 Materials of construction
B.3.1 General
43 B.3.2 Materials for food area
B.4 Design
B.4.1 General
B.4.2 Food area
Figure B.2 — Angles and radii in food area
44 Figure B.3 — Angle in food area
Figure B.4 — Adjoining surfaces in food area
B.4.3 Splash area
45 Figure B.5 — Admissible joining elements – head profiles
46 B.4.4 Non-food area
B.4.5 Floor-type machines
B.4.5.1 Wheel-mounted machines
Figure B.6 — Castors – Dimensional examples
47 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
48 Bibliography
BS EN 13870:2015
$189.07