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BS EN 61810-1:2015:2018 Edition

$227.44

Electromechanical elementary relays – General and safety requirements

Published By Publication Date Number of Pages
BSI 2018 102
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PDF Pages PDF Title
2 undefined
8 English
CONTENTS
13 FOREWORD
15 1 Scope
2 Normative references
17 3 Terms and definitions
3.1 Terms and definitions related to general terms
18 3.2 Terms and definitions of relay types
19 3.3 Terms and definitions related to conditions and operations
21 3.4 Terms and definitions of operating values
22 3.5 Terms and definitions related to contacts
25 3.6 Terms and definitions related to accessories
3.7 Terms and definitions related to insulation
27 4 Influence quantities
28 5 Rated values
5.1 General
5.2 Rated coil voltage/rated coil voltage range
5.3 Operative range
Tables
Table 1 โ€“ Reference values of influence quantities
29 5.4 Release
5.5 Reset
5.6 Electrical endurance
5.7 Frequency of operation
5.8 Contact loads
30 5.9 Ambient temperature
5.10 Categories of environmental protection
5.11 Duty factor
6 General provisions for testing
Table 2 โ€“ Categories of protection
32 Table 3 โ€“ Type testing
Table 4 โ€“ Routine tests
Table 5 โ€“ Number of test samples
33 7 Documentation and marking
7.1 Data
Table 6 โ€“ Required relay data (1 of 2)
34 7.2 Additional data
7.3 Marking
35 7.4 Symbols
8 Heating
8.1 Requirements
Table 7 โ€“ Symbols
Table 8 โ€“ Examples for indication of rated values
36 8.2 Test set-up
Table 9 โ€“ Thermal classification
37 8.3 Test procedure
8.4 Terminals
8.4.1 General
38 8.4.2 Solder terminals
8.4.3 Flat quick-connect terminations
Table 10 โ€“ Cross-sectional areas and lengths of conductors dependent on the current carried by the terminal
39 8.4.4 Screw and screwless type terminals
8.4.5 Alternative termination types
8.4.6 Sockets
9 Basic operating function
9.1 General test conditions
9.2 Operate (monostable relays)
40 9.2.1 Operate with (constant) coil voltage
Table 11 โ€“ Operate and release with constant coil voltages
41 9.2.2 Operate with PWM and/or other operating methods
9.3 Operate/reset (bistable relays)
10 Dielectric strength
10.1 Preconditioning
Table 12 โ€“ Operate and release with PWM and/or other operating methods
42 10.2 Dielectric strength
Table 13 โ€“ Dielectric strength โ€“ AC
43 10.3 Special cases for test procedure B
Table 14 โ€“ Dielectric strength โ€“ DC
44 11 Electrical endurance
11.1 General
45 11.2 Overload and endurance test
11.3 Failure and malfunction criteria
11.4 Final dielectric test
Table 15 โ€“ Electrical endurance test procedures
46 Table 16 โ€“ Schematics for contact loading
47 12 Mechanical endurance
48 13 Clearances, creepage distances and solid insulation
13.1 General provisions
49 13.2 Clearances and creepage distances
Table 17 โ€“ Provisions for the dimensioning of clearances and creepage distances
51 Table 18 โ€“ Minimum clearances in air for insulation coordination
Table 19 โ€“ Material groups
52 Table 20 โ€“ Minimum creepage distances for equipment subject to long-term stresses
53 13.3 Solid insulation
13.4 Accessible surfaces
Table 21 โ€“ Rated insulation voltage according to supply system voltage
54 13.5 Solid insulation in the coil assembly as part of the insulation coordination
14 Terminations
14.1 General
14.2 Screw terminals and screwless terminals
14.3 Flat quick-connect terminations
14.4 Solder terminals
14.4.1 Resistance to soldering heat
55 14.4.2 Solder pins
14.4.3 Terminals for surface mounting (SMD)
14.4.4 Other solder terminations (e.g. soldering lugs)
14.5 Sockets
14.6 Alternative termination types
Table 22 โ€“ Test conditions for test Tb
56 15 Sealing
16 Heat and fire resistance
57 Annexes
Annex A (normative) Explanations regarding relays
Figures
Figure A.1 โ€“ Diagram explaining terms related to monostable relays
58 Figure A.2 โ€“ Example explaining terms relating to contacts
Figure A.3 โ€“ Explanations regarding the operative range of the coil voltage
59 Figure A.4 โ€“ Explanation regarding the preconditioning and testing of the operate voltage according to 5.3.1 (Class 1) and 9.2
Figure A.5 โ€“ Explanation regarding the preconditioning and testing of the operate voltage according to 5.3.2 and 9.2
60 Annex B (informative) Inductive contact loads
61 Table B.1 โ€“ Verification of the making and breaking capacity (abnormal conditions)
62 Table B.2 โ€“ Verification of the making and breaking capacity (normal conditions)
Table B.3 โ€“ Electrical endurance test
63 Table B.4 โ€“ Contact rating designations and equivalency to utilization categories
64 Annex C (normative) Test set-up
C.1 Test circuit
Figure C.1 โ€“ Standard test circuit
65 Figure C.2 โ€“ Functional block diagram
Table C.1 โ€“ Characteristics of power sources for contact loads
66 C.2 Description and requirements
C.2.1 Power source for coil energization
C.2.2 Switching (coil control) device
C.2.3 Power source for contact loads
C.2.4 Control device
Table C.2 โ€“ Standard contact load characteristics
67 C.2.5 Measuring and indicating device
C.3 Test schematic
C.4 Contact load categories (CC)
C.5 Special loads
Figure C.3 โ€“ Contact load categories
68 Annex D (informative) Special loads
D.1 Dedicated device application tests and test sequences
Table D.1 โ€“ Overload test values
69 Table D.2 โ€“ Endurance test values
70 Table D.3 โ€“ Horsepower-rated equipment full-load currents (AC)
Table D.4 โ€“ Horsepower-rated equipment currents (DC)
Table D.5 โ€“ Overload and endurance test voltages
72 Table D.6 โ€“ Bulk energy capacitances
Table D.7 โ€“ Peak current requirements
73 Figure D.1 โ€“ Typical test circuit diagram
74 D.2 Special loads for telecom and signal relays
Figure D.2 โ€“ Waveform per synthetic measurement of pulse width and peak current
Figure D.3 โ€“ Circuit for cable load
75 D.3 Special loads with inrush current
Figure D.4 โ€“ Test circuit for inrush current loads (e.g. capacitive loads and simulated tungsten filament lamp loads) โ€“ AC circuits
76 Figure D.5 โ€“ Example for a tungsten filament lamp test for relaysrated 10/100 A/250 V~/2,5 ms
Figure D.6 โ€“ Test circuit for inrush current loads(e.g. capacitive loads and simulated lamp loads) โ€“ DC circuits
77 Figure D.7 โ€“ Test circuit for inrush current loads(e.g. simulated fluorescent lamp loads) with power-factor correction
78 Annex E (normative) Heating test arrangement
Figure E.1 โ€“ Test arrangement
79 Annex F (normative) Measurement of clearances and creepage distances
Figure F.1 โ€“ Example 1
Figure F.2 โ€“ Example 2
80 Figure F.3 โ€“ Example 3
Figure F.4 โ€“ Example 4
Figure F.5 โ€“ Example 5a and 5b
81 Figure F.6 โ€“ Example 6a and 6b
Figure F.7 โ€“ Example 7a and 7b
82 Figure F.8 โ€“ Example 8a and 8b
Figure F.9 โ€“ Example 9
83 Figure F.10 โ€“ Example 10
Figure F.11 โ€“ Example 11
84 Annex G (normative) Relation between rated impulse voltage, nominal voltage and overvoltage category
Table G.1 โ€“ Correspondence between the nominal voltage of the supply system and the equipment rated impulse withstand voltage, in case of overvoltage protection by surge-arresters according to IEC 60099-1
86 Annex H (normative) Pollution degrees
87 Annex I (normative) Proof tracking test
88 Annex J (informative) Schematic diagram of families of terminations
Figure J.1 โ€“ Schematic diagram of families of terminations
89 Annex K (normative) Glow-wire test
90 Annex L (normative) Ball pressure test
91 Figure L.1 โ€“ Ball pressure test apparatus
92 Annex M (informative) Needle flame test
93 Annex N (informative) Resistance for standard soldering processes
N.1 General
N.2 Double wave soldering process
N.2.1 Profile
N.2.2 Conditions
Figure N.1 โ€“ Double wave soldering profile
94 N.3 SMT and through hole reflow (THR) soldering process
N.3.1 Profile
N.3.2 Conditions
N.4 Evaluation
Figure N.2 โ€“ SMT and through hole soldering profile
95 Annex O (informative) Risk assessment
O.1 General
O.2 Risk assessment procedure
Figure O.1 โ€“ Iterative process of risk assessment and risk reduction
96 O.3 Achieving tolerable risk
Figure O.2 โ€“ Risk reduction
97 O.4 An application of risk assessment procedures (proposal for the user)
Table O.1 โ€“ Examples for the relation between failure mode, consequences and hazard
98 Table O.2 โ€“ Severity of harm
Table O.3 โ€“ Probability of harm
Table O.4 โ€“ Risk category
99 Alphabetical list of terms
100 Bibliography
BS EN 61810-1:2015
$227.44