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BS EN IEC 61400-8:2024

$215.11

Wind energy generation systems – Design of wind turbine structural components

Published By Publication Date Number of Pages
BSI 2024 72
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IEC 61400-8:2024 outlines the minimum requirements for the design of wind turbine nacelle-based structures and is not intended for use as a complete design specification or instruction manual. This document focuses on the structural integrity of the structural components constituted within and in the vicinity of the nacelle, including the hub, mainframe, main shaft, associated structures of direct-drives, gearbox structures, yaw structural connection, nacelle enclosure. It also addresses connections of the structural components to control and protection mechanisms, as well as structural connections of electrical units and other mechanical systems. This document focuses primarily on ferrous material-based nacelle structures but can apply to other materials also as appropriate

PDF Catalog

PDF Pages PDF Title
2 undefined
5 Annex ZA (normative)Normative references to international publicationswith their corresponding European publications
8 English
CONTENTS
11 FOREWORD
13 INTRODUCTION
14 1 Scope
2 Normative references
16 3 Terms, definitions, symbols and abbreviated terms
3.1 Terms and definitions
18 3.2 Symbols and abbreviated terms
20 4 Reliability considerations
4.1 Approaches to reliability based design
22 4.2 Models and basic variables for structural verification
4.2.1 Reliability assessment
4.2.2 Material properties
4.3 Partial safety factors and reliability targets
23 5 Application of loads and analysis models
5.1 Loads models
5.2 Analysis model
5.2.1 General
5.2.2 Load path modelling
5.2.3 Application of load components
Tables
Table 1 – Component classes as in IEC 61400-1:2019
24 5.2.4 Boundary conditions
5.3 Modelling of nonlinear mechanical behaviour
5.3.1 General
5.3.2 Nonlinear stress effects
5.3.3 Application of ultimate loads
5.3.4 Application of fatigue loads
25 5.4 Partial safety factors
26 Table 2 – List of potential sources for modelling deviations
Table 3 – Modelling partial safety factor γmodelling: yielding where coefficient of variation of yield strength is less than 15 %
27 5.5 Partial safety factor for resistance
Table 4 – Modelling partial safety factor, γmodelling: fatigue of welded details and cast iron
Table 5 – Minimum resistance partial safety factors, γM, for welded steel for different survival probabilities of the characteristic S-N curve
Table 6 – Minimum resistance partial safety factors γM, for cast iron, forged and steel components (if not utilizing relevant design standards such as EN 1993-1-9) for different survival probabilities of the characteristic S-N curve
28 5.6 Nacelle and hub component considerations
5.6.1 General
5.6.2 Hub structure and bolts
Figures
Figure 1 – Illustration of a nacelle structure, where for examplea direct drive generator is mounted behind the hub
29 5.6.3 Nacelle front structure (alternatively: mechanical drive-train structure)
5.6.4 Gearbox structure
5.6.5 Yaw structure
30 5.6.6 Nacelle rear structure
5.6.7 Nacelle cover and spinner
6 Deflection analysis
31 7 Strength verification
7.1 General
7.2 Determination of stress and strain
7.3 Material properties
7.3.1 Material data
32 7.3.2 Influence of size
7.4 Static strength assessment
7.4.1 Assessment process
7.4.2 Cast, forged and steel components
33 Figure 2 – Idealized elastic plastic stress-strain curve
34 7.4.3 Welded structures
7.4.4 Bolted joints
35 7.4.5 Fibre reinforced material
7.5 Fatigue strength assessment
7.5.1 Fatigue strength methods
7.5.2 Determination of local stresses
7.5.3 Stress hypothesis for fatigue
36 7.5.4 S/N curves
7.5.5 Influence on fatigue strength
Figure 3 – Representative S /N curve
37 7.5.6 Partial safety factors for fatigue
38 7.5.7 Damage accumulation
Table 7 – Partial safety factors γM for S/N-curves of cast iron materials
39 7.5.8 Bolted joints
7.5.9 Fibre reinforced material
7.6 Fracture mechanics assessment
7.6.1 General
40 7.6.2 Define objective
7.6.3 Material parameter
Figure 4 – Fracture mechanics calculation – process flow chart
41 7.6.4 Defect model
Figure 5 – Idealized crack types
42 7.6.5 Structural model
7.6.6 Loading
43 7.6.7 Strength assessment
Figure 6 – Failure assessment diagram (FAD)
45 Figure 7 – Crack growth under cyclic loading by Paris/Erdogan
46 7.7 Fracture mechanics-based design
Figure 8 – Crack propagation and critical crack length in failure assessment diagram
47 8 Material data for design from testing
8.1 Qualification of material
8.2 Derivation of static strength and impact energy properties (base material)
8.3 Derivation of fatigue strength properties (base material)
48 8.4 Welded joints
8.5 Cast, forged and steel
8.5.1 Derivation of static strength properties
8.5.2 Fracture toughness
49 8.5.3 Derivation of fatigue strength properties
50 8.6 Bolts
8.7 Nacelle cover
9 Model verification and validation
52 Annex A (informative)Model verification and validation methods
A.1 General
A.2 Verification
A.3 Validation (laboratory testing)
A.4 Validation (field testing)
53 Annex B (informative) Welded joint stresses
Figure B.1 – Fatigue analysis procedure for the weld toe
54 Annex C (informative) S-N curve determination by test, statistical evaluation and influencing factors
C.1 General
C.2 S-N curve
C.3 Specimens
C.4 Test procedure
C.4.1 General
55 C.4.2 Finite lifetime
C.4.3 Long life fatigue regime
C.5 Influencing factors of S-N curve
56 Annex D (informative) Limit state equations
D.1 General
D.2 Yielding failure
57 D.3 Fatigue limit state equation
59 Figure D.1 – Haigh diagram with Re as the yield stress and Rm as the tensile limit
61 D.4 Fatigue assessment based on fracture mechanics
Table D.1 – Representative stochastic model for fatigue analysis of cast iron
64 Annex E (informative) Load effect uncertainty computation
Figure E.1 – Model example
Table E.1 – Test cases combination
65 Table E.2 – Result comparison validation vs simplifiedmodels and ratio δmf calculation
66 Annex F (informative) Considerations for structural elements
F.1 General
F.2 Global and local failures
Figure F.1 – Locations of failure for local (A) and global (B) failure
67 F.3 Mean stress influence
Figure F.2 – Local and global failure for two different notch radii
Figure F.3 – Haigh-diagram for evaluation of mean stress influence
69 Bibliography
BS EN IEC 61400-8:2024
$215.11