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BS EN ISO 3691-4:2020

$215.11

Industrial trucks. Safety requirements and verification – Driverless industrial trucks and their systems

Published By Publication Date Number of Pages
BSI 2020 96
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This document specifies safety requirements and the means for their verification for driverless industrial trucks (hereafter referred to as trucks) and their systems.

Examples of driverless industrial trucks (trucks of ISO 5053-1) can also be known as: “automated guided vehicle”, “ autonomous mobile robot”, “bots”, “automated guided cart”, “tunnel tugger”, “under cart”, etc.

This document also contains requirements for driverless industrial trucks which are provided with:

  • automatic modes which either require operators’ action(s) to initiate or enable such automatic operations;

  • the capability to transport one or more riders (which are neither considered as drivers nor as operators);

  • additional manual modes which allow operators to operate the truck manually; or

  • a maintenance mode which allows manual operation of truck functions for maintenance reasons.

It is not applicable to trucks solely guided by mechanical means (rails, guides, etc.) or to remotely controlled trucks, which are not considered to be driverless trucks.

For the purposes of this document, a driverless industrial truck is a powered truck, which is designed to operate automatically. A driverless truck system comprises the control system, which can be part of the truck and/or separate from it, guidance means and power system. Requirements for power sources are not covered in this document.

The condition of the operating zone has a significant effect on the safe operation of the driverless industrial truck. The preparations of the operating zone to eliminate the associated hazards are specified in Annex A.

This document deals with all significant hazards, hazardous situations or hazardous events during all phases of the life of the truck (ISO 12100:2010, 5.4), as listed in Annex B, relevant to the applicable machines when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer.

It does not give requirements for additional hazards that can occur:

  • during operation in severe conditions (e.g. extreme climates, freezer applications, strong magnetic fields);

  • during operation in nuclear environments;

  • from trucks intended to operate in public zones (in particular ISO 13482 );

  • during operation on a public road;

  • during operation in potentially explosive environments;

  • during operation in military applications;

  • during operation with specific hygienic requirements;

  • during operation in ionizing radiation environments;

  • during the transportation of (a) person(s) other than (the) intended rider(s);

  • when handling loads the nature of which can lead to dangerous situations (e.g. molten metals, acids/bases, radiating materials);

  • for rider positions with elevation function higher than 1 200 mm from the floor/ground to the platform floor.

This document does not contain safety requirements for trailer(s) being towed behind a truck.

This document does not contain safety requirements for elevated operator trucks.

This document is not applicable to trucks manufactured before the date of its publication.

PDF Catalog

PDF Pages PDF Title
2 undefined
4 European foreword
Endorsement notice
7 Foreword
8 Introduction
11 1 Scope
12 2 Normative references
14 3 Terms and definitions
20 4 Safety requirements and/or protective/risk reduction measures
4.1 General
4.1.1 Overall requirements
4.1.2 Normal climatic conditions
4.1.3 Electrical requirements
21 4.1.4 Stored energy components
4.1.5 Edges or angles
4.1.6 Guards
4.1.7 Interlocking devices for guards
4.1.8 Two hand control devices
4.1.9 Transmission parts
4.1.10 Electro-sensitive protective equipment
4.1.11 Pressure-sensitive protective devices
4.1.12 Hydraulic systems
4.1.13 Pneumatic systems
22 4.1.14 Avoidance of automatic restart
4.1.15 Foot protection
4.2 Braking system
4.3 Speed control
4.4 Automatic battery charging
23 4.5 Load handling
4.6 Steering
4.7 Stability
4.7.1 General
4.7.2 Tilting platform stability test
24 4.7.3 Stability requirements for trucks not covered by 4.7.2
4.8 Protective devices and complementary measures
4.8.1 Emergency stop
25 4.8.2 Detection of persons in the path
27 4.9 Modes of operation
4.9.1 General
28 4.9.2 Automatic mode
29 4.9.3 Manual mode
30 4.9.4 Maintenance mode
4.10 Trucks intended to tow trailers
4.11 Safety-related parts of the control system
35 4.12 Electromagnetic compatibility (EMC)
4.13 Conveyors fitted to a truck
4.13.1 Trucks fitted with conveyors
36 4.13.2 Conveyors
5 Verification of safety requirements and/or protective measures
5.1 General
5.2 Tests for detection of persons
38 5.3 Stability tests
5.3.1 General
5.3.2 Stability tests for truck not covered by 4.7.2
5.4 Fitness for purpose
5.4.1 General
5.4.2 Structural tests
39 5.4.3 Dynamic tests
6 Information for use
6.1 General
6.2 Warning systems
40 6.3 Instruction handbook for use
6.3.1 General
6.3.2 Concerning the trucks and system
41 6.3.3 Operation of the trucks and system
6.3.4 Routine service and maintenance of the trucks and system
42 6.3.5 Operating information
6.3.6 Information for the application
6.3.7 Details for floor/ground conditions
6.3.8 Details for power sources
43 6.3.9 Truck modification
6.4 Minimum marking
6.4.1 Marking
6.4.2 Warning signs
6.4.3 Information plates
44 6.5 Putting into service (commissioning)
45 Annex A (normative) Requirements for preparation of the operating zones
55 Annex B (informative) List of significant hazards
60 Annex C (normative) Determination of rated capacity
62 Annex D (informative) Load transfer operations
65 Annex E (normative) Verification of essential health and safety requirements
94 Bibliography
BS EN ISO 3691-4:2020
$215.11