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BSI 22/30422041 DC:2022 Edition

$13.70

BS 1363-5. 13 A plugs, socket-outlets, adaptors and connection units – Part 5. Fused conversion plugs. Specification

Published By Publication Date Number of Pages
BSI 2022 73
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PDF Catalog

PDF Pages PDF Title
1 30422041.PDF
3 30422041-.pdf
Foreword
5 1 Scope
2 Normative references
6 3 Terms and definitions
3.1 accessible external surfaces of a conversion plug
3.2 basic insulation
3.3 calibrated link
3.4 class I
3.5 class II
3.7 conversion plug
7 3.8 creepage distance
3.9 dangerous compatibility
3.10 engagement surface of a conversion plug
3.11 fine wire thermocouple
3.12 functional insulation
3.13 fuse carrier
3.14 indicator lamp (pilot lamp)
3.15 insignificant mass
3.16 insulated shutter opening device (ISOD)
3.17 live parts
3.18 non‑BS 1363 plug
3.19 non‑reusable conversion plug
3.20 normal use conversion plug
8 3.21 passive device
3.22 reinforced insulation
3.23 resilient material
3.24 retention
3.25 reusable conversion plug
3.26 rough use conversion plug
3.27 small parts
3.28 supplementary insulation
3.29 type test
3.30 type test sample
9 4 Classification and ratings
4.1 Classification
4.2 Ratings
5 General requirements
5.1 Environmental parameters
5.2 Performance requirement
5.3 Passive devices
6 Testing regime
6.1 Principle
6.2 Environmental conditions
10 6.3 Test samples
6.4 Conformity criteria
11 6.5 Inspection and test
6.6 Gauge tolerances
13 7 Marking and labelling
7.1 Requirements for marking
15 7.2 Test method
7.3 Requirements for labelling
7.4 Symbols
8 Clearances, creepage distances and solid insulation
8.1 General
16 8.2 Clearances
8.2.1 Requirements
8.2.2 Test method
8.2.3 Clearances for basic insulation
8.2.3.1 Requirements
8.2.3.2 Test method
8.2.4 Clearances for functional insulation
8.2.4.1 Requirements
8.2.4.2 Test method
8.2.5 Clearances for supplementary insulation
8.2.5.1 Requirements
8.2.5.2 Test method
17 8.2.6 Clearances for reinforced insulation
8.2.6.1 Requirements
8.2.6.2 Test method
8.3 Creepage distances
8.3.1 Requirements
8.3.2 Test method
18 8.3.3 Creepage distances for basic insulation
8.3.3.1 Requirements
8.3.3.2 Test method
8.3.4 Creepage distances for functional insulation
8.3.4.1 Requirements
8.3.4.2 Test method
8.3.5 Creepage distances for supplementary insulation
8.3.5.1 Requirements
8.3.5.2 Test method
8.3.6 Creepage distances for reinforced insulation
8.3.6.1 Requirements
19 8.3.6.2 Test method
8.4 Solid insulation
8.4.1 Requirements
8.4.2 Test method
8.4.3 Basic and supplementary solid insulation
8.4.3.1 Requirements
8.4.3.2 Test method
8.4.4 Reinforced solid insulation
8.4.4.1 Requirements
8.4.4.2 Test method
9 Accessibility of live parts
9.1 Accessibility of live parts
9.1.1 Requirements
20 9.1.2 Test method
9.2 Construction to protect against accidental contact with live parts
9.2.1 Requirements
9.2.2 Test method
9.3 Construction of resilient covers
9.3.1 Requirements
9.3.2 Test method
22 9.4 Supply of an assembly
9.4.1 Requirements
23 9.4.2 Test method
10 Provision for earthing
10.1 Requirements
10.2 Test method
11 Contacts in conversion plugs
11.1 Requirements
11.2 Test method
12 Construction of conversion plugs
12.1 Disposition of the conversion plug pins
12.1.1 Requirements
25 12.1.2 Test method
26 12.2 Conversion plug dimensions
12.2.1 Requirements
27 12.2.2 Test method
28 12.3 Provision of fuses – contact details
12.3.1 Requirements
12.3.2 Test method
12.4 Provision of fuses – fuse‑carrier details
12.4.1 Requirements
12.4.2 Test method
12.4.3 For conversion plugs with the fuse carrier or cover removed and the fuse link correctly fitted in the fuse clips, the creepage and clearance distances between live parts of the fuse and clips and the engagement face of the conversion plug shall…
12.4.3 Conformity shall be checked by measurement.
12.5 Attachment of base and cover
12.5.1 Requirements
12.5.1.1 The base and cover of conversion plugs shall be firmly secured to each other.
12.5.1.2 The base and cover of a non‑reusable conversion plug shall be permanently attached to each other, such that:
29 12.5.1.3 It shall not be possible to remove the cover unless the reusable conversion plug is completely withdrawn from the socket‑outlet. Any fixing screws shall be captive.
12.5.1.4 After the test any screw thread shall be serviceable and any insert shall not have moved to such an extent that correct assembly of the plug is prevented.
12.5.1.5 After the test it shall not be possible to touch live parts with the test pin shown in Figure 1 applied with a force of .
12.5.1.6 After the test the conversion plug cover shall be in place and show no damage.
12.5.2 Test method
12.5.2.1 Examine the test samples for conformity to 12.5.1.1 to 12.5.1.5.
12.5.2.2 Heat the test sample in an oven to a constant temperature of (70 ±5) C for the duration of the test.
12.5.2.2.1 For reusable conversion plugs having covers fixed by screws, tighten the retention screw to the appropriate torque value specified in Table 6. Apply to each cover fixing screw a pull of exerted upon it for . Perform the test using apparatu…
31 12.5.2.2.2 For non‑reusable conversion plugs, and those having covers fixed by means other than screws, clamp all the conversion plug pins together in a suitable jig and subject them to a pull of whilst suspending the cover by means of a “nest” to su…
12.5.2.2.3 For conversion plugs with covers retained by means other than screws, and with this as the only means of retaining the non‑BS 1363 type plug in place, test with the non‑BS 1363 type plug and cable supplied. Ensure that the lead fitted to th…
32 12.6 Non‑BS 1363 type plug removal
12.6.1 Requirements
12.6.2 Test method
12.7 Conversion plug deformation
12.7.1 Requirements
12.7.2 Test method
12.8 Conversion plug pin construction
12.8.1 General
12.8.1.1 Requirement
12.8.1.2 Test method
12.8.2 Seams and joints of non‑solid plug pins
12.8.2.1 Requirement
12.8.2.2 Test method
33 12.8.3 Strength of solid plug pins
12.8.3.1 Requirement
12.8.3.2 Test method
34 12.8.4 Strength of non‑solid plug pins
12.8.4.1 Requirement
12.8.4.2 Test method
35 12.8.5 Strength of ISODs
12.8.5.1 Requirement
12.8.5.2 Test method
12.8.6 Wear to socket contacts for conversion plugs with non‑solid pins
12.8.6.1 Requirement
12.8.6.2 Test method
36 12.8.7 Wear to socket contacts for conversion plugs with ISODs
12.8.7.1 Additional requirements
12.8.7.2 Test method
37 12.8.8 Distortion of pins and ISODs
12.8.8.1 Requirements
12.8.8.2 Test method
12.8.9 Internal contacts
12.8.9.1 Requirements
38 12.8.9.2 Test method
12.8.10 Conversion plug pin retention
12.8.10.1 Requirement
12.8.10.2 Test method
39 12.8.11 Flexibility of conversion plug pin mountings
12.8.11.1 Requirements
41 12.8.11.2 Test method
12.8.12 Withdrawal of the conversion plug from a socket‑outlet
12.8.12.1 Requirement
12.8.12.2 Test method
12.8.13 Safety of conductive components
12.8.13.1 Requirement
12.8.13.2 Test method
12.8.14 Insulating sleeves
12.8.14.1 Requirement
12.8.14.2 Test method
12.8.15 Conversion plug pin electric strength
12.8.15.1 Requirements
42 12.8.15.2 Test method
12.8.16 Conversion plug pin resistance to abrasion
12.8.16.1 Requirement
12.8.16.2 Test method
43 12.8.17 Conversion plug pin insulation temperature resistance
12.8.17.1 Requirements
12.8.17.2 Test method
45 13 (Not used)
14 Resistance to ageing and to humidity
14.1 Resistance to ageing
14.1.1 Requirement
14.1.2 Test method
14.2 Resistance to humidity
14.2.1 Requirement
14.2.2 Test method
46 15 Insulation resistance and electric strength
15.1 Insulation resistance
15.1.1 Requirement
15.1.2 Test method
15.2 Electric strength
15.2.1 Requirement
15.2.2 Test method
16 Temperature rise
16.1 Requirement
49 16.2 Test method
50 17 (Not used)
18 (Not used)
19 Connection of the non‑BS 1363 type plug and non‑BS 1363 type plug retention in conversion plugs
19.1 Retention of the non‑BS 1363 type plug
19.1.1 Requirement
51 19.1.2 Test method
52 19.2 Non‑BS 1363 type plug retention
19.2.1 Requirement
19.2.2 Test method
19.3 Clamping screws
19.3.1 Requirement
19.3.2 Test method
53 19.4 Cable stress relief
19.4.1 Requirement
19.4.2 Test method
54 20 Mechanical strength
20.1 General requirement
20.2 Fuse‑link test
20.2.1 Performance requirement
20.2.2 Test method
55 20.3 Tumbling barrel test
20.3.1 Performance requirements
20.3.2 Test method
57 21 Screws, current‑carrying parts and connections
21.1 Mechanical stress
21.1.1 General requirements
21.1.2 Test method
21.2 Resistance to corrosion
21.2.1 Requirements for current-carrying components
21.2.2 Test method
58 22 Resistance to heat
22.1 Distortion
22.1.1 Performance requirements
22.1.2 Test method
22.2 Resilience
22.2.1 Performance requirement
22.2.2 Test method
60 22.3 Insulating material
22.3.1 Performance requirement
22.3.2 Test method
23 Resistance to abnormal heat and fire
23.1 Performance requirement
61 23.2 Glow-wire test
62 24 Resistance to excessive residual stresses and to rusting
24.1 Copper alloy components
24.1.1 Performance requirement
24.1.2 Test method
24.2 Ferrous components
24.2.1 Performance requirement
24.2.2 Test method
63 Annex A (normative) Pollution degree
64 Annex B (normative) Relationship between rated impulse withstand voltage, rated voltage and Overvoltage Category
Annex C (normative) Determination of the tracking index (CTI) and proof tracking index (PTI)
Annex D (normative) Impulse voltage test
65 Annex E (normative) Measurement of clearances and creepage distances
70 Annex F (normative) The construction and calibration of a calibrated link
F.1 Construction
71 F.2 Calibration
BSI 22/30422041 DC
$13.70