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IEEE 1242 2016

IEEE 1242 2016

$80.17

IEEE Guide for Specifying and Selecting Power, Control, and Special-Purpose Cable for Petroleum and Chemical Plants

Published By Publication Date Number of Pages
IEEE 2016 123
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Revision Standard – Active. Information on the specification and selection of power, control, and special-purpose cable, as typically used in petroleum, chemical, and similar plants, is provided in this guide. Materials, design, testing, and applications are addressed. More recent developments, such as strand filling, low smoke, zero-halogen materials, chemical-moisture barriers, and fire-resistive cables have been included.

PDF Catalog

PDF Pages PDF Title
1 IEEE Std 1242-2016 Front Cover
2 Title page
4 Important Notices and Disclaimers Concerning IEEE Standards Documents
7 Participants
8 Introduction
9 Contents
11 Important Notice
1. Overview
1.1 Scope
1.2 Purpose
12 1.3 Application of various national and international standards
2. Normative references
3. Definitions, acronyms, and abbreviations
3.1 Definitions
13 3.2 Acronyms and abbreviations
15 4. Typical instructions
4.1 General comments
4.2 Low-voltage cables
4.2.1 Listing of typical low-voltage constructions
16 4.2.2 Illustrations and descriptive information on typical low-voltage cables
20 4.3 Medium-voltage cables
4.3.1 Listing of typical medium-voltage constructions
21 4.3.2 Illustrations and descriptive information on typical medium voltage cables
26 5. Application guidelines
5.1 General information
27 5.2 Types of installations
5.2.1 Underground cabling systems
5.2.2 Overhead-supported electrical cabling systems
28 5.3 Electrical considerations
5.3.1 Voltage
5.3.1.1 100% insulation level
29 5.3.1.2 133% insulation level
5.3.1.3 173% Insulation level
5.3.2 Ampacity
30 5.3.3 Neutral, system, and equipment grounding
31 5.3.4 Fault current ratings of conductors and metallic shields
33 5.3.5 Shielding medium-voltage cable
5.4 Mechanical and physical considerations
5.4.1 Metallic coverings
5.4.2 Nonmetallic coverings
34 5.4.3 Laminates or composite sheaths
5.5 Environmental considerations
35 5.5.1 Hazardous areas
5.5.2 Fire safety considerations
5.5.2.1 Flame spread
36 5.5.2.2 Smoke measurement
5.5.2.3 Corrosivity
5.5.2.4 Toxicity
37 5.5.3 Cold temperature installation
5.5.3.1 Cold temperature installation (−40 °C)
5.5.3.2 Extreme cold temperature installation (< −40 °C)
5.5.4 Corrosion protection
5.5.5 Rodent protection
38 5.6 Other application considerations
5.6.1 Designations
5.6.2 Color coding and surface marking
39 5.6.3 Adherence to OSHA requirements
5.6.4 Choice of cable
6. Conductors
6.1 Copper
6.2 Aluminum
40 6.3 Conductor stranding
6.4 Tin-coated copper
6.5 Filled strand conductors
6.6 Nickel-plated conductors
41 7. Insulation
7.1 Materials and thicknesses available
42 7.1.1 600 V multi-conductor control cable
43 7.1.2 Power and control cables
44 7.1.3 Medium-voltage cables
45 7.2 Performance requirements
46 7.2.1 Dielectric strength
7.2.2 Capacitance
47 7.2.3 Thermal characteristics and heat dissipation
50 7.2.4 Power factor (dissipation factor), insulation resistance, and losses
7.2.5 Resistance to water treeing
51 7.2.6 Physical properties, chemical resistance, and environmental considerations
52 7.2.6.1 Low-voltage cables
7.2.6.2 Medium-voltage cables
53 8. Shielding
8.1 Selection and application criteria
8.1.1 Conductivity
54 8.1.2 Conditions
8.1.3 Environmental considerations
8.1.3.1 Corrosion
8.1.3.2 Underground installation
8.1.4 Electrical considerations
55 8.1.4.1 Fault currents
8.1.4.2 Voltage considerations
8.1.4.3 Splicing devices and techniques
8.1.4.4 Grounding of shields
8.1.4.5 Shield losses
56 8.1.4.6 Insulating barriers in shield
8.2 Semiconducting materials
8.2.1 Strand shielding
8.2.2 Insulation shielding
57 8.3 Metallic shielding materials
8.3.1 General
8.3.2 Helically applied shields
8.3.3 Corrugated longitudinally applied shield
58 8.3.4 Laminated longitudinally applied shield
8.3.5 Wire shield
8.3.6 Lead sheath
59 8.3.7 Corrugated metal sheath
8.4 Current-carrying capability
8.4.1 Shield current
60 8.4.2 Short-circuit current
8.4.3 Single conductors in separate conduits
8.5 Induced shield voltage
8.5.1 Mutual reactance and shield resistance
63 8.5.2 Cables in conduit
64 8.5.3 Maximum cable lengths with single-point shield grounding
8.6 Shielding of low-voltage cable
8.6.1 General
8.6.2 Shielding types
65 8.6.3 Grounding considerations
9. Cable jackets
9.1 General
9.2 Jacket thickness
9.3 Electrical properties
9.3.1 Dielectric strength
66 9.3.2 Discharge resistance
9.3.3 Tracking resistance
9.4 Physical properties
9.4.1 Toughness
9.4.2 Flexibility
67 9.5 Thermoplastic vs. thermosetting jackets
9.6 Chemical and environmental properties
9.6.1 Chemical resistance
9.6.2 Moisture resistance
9.7 Flame, fire, smoke, and toxicity considerations
9.7.1 Flame retardance
9.7.2 Fire resistance
68 9.7.3 Smoke density
9.7.4 Toxicity
9.7.5 Corrosivity
9.7.6 Special considerations
69 10. Moisture and chemical protection
10.1 General
10.2 Types of jacket resistance
10.2.1 Moisture resistance of jackets
10.2.2 Chemical resistance of jackets
10.3 Laminate sheaths as chemical/moisture barriers
71 10.4 Metallic sheaths
10.5 Water blocking
10.5.1 Powders
10.5.2 Water-blocking tapes and yarns
72 10.6 Gas blocking
11. Armor
11.1 General
11.2 Applications for armored cable
74 11.3 TECK cables
12. Cable quality and testing considerations
12.1 Quality principles for wire and cable
76 12.2 Application of standards
12.3 Testing requirements and program
77 12.3.1 Factory tests
12.3.2 Field acceptance tests
78 12.3.3 Maintenance tests
12.3.4 Special tests
12.3.5 Reports and documentation
79 12.4 Interpretation of results
80 13. Special-purpose cables
13.1 Instrument cable
13.1.1 Scope
13.1.2 Power limited circuit conductors
13.1.2.1 Class 1 circuit conductors
13.1.2.2 Class 2 and 3 circuit conductors
13.1.3 Cable descriptions and types
13.1.3.1 300 V power limited tray cable, Type PLTC
81 13.1.1.1 300 V instrumentation tray cable, Type ITC
13.1.3.2 600 V tray cable, Type TC
13.1.3.3 Thermocouple extension cable, Types PLTC, ITC, and TC
82 13.1.4 Conductors
13.1.4.1 Instrument cable conductors
13.1.4.2 Thermocouple extension cable conductors
13.1.5 Insulation
13.1.6 Shielding
83 13.1.6.1 Unshielded instrument pairs and triads
13.1.6.2 Overall foil shield
13.1.6.3 Individually shielded pairs or triads with overall foil shield
13.1.6.4 Overall all-purpose shield
13.1.7 Communication wire
13.1.8 Jackets
84 13.1.9 Metallic coverings
13.1.10 Applications of Class 2, Class 3, and PLTC cables
13.1.11 Application considerations
85 13.2 Fiber-optic cables
86 13.2.1 Construction
13.2.2 Core/cladding design
13.2.3 Fiber-optic cable terminations
87 13.3 Coaxial cables
13.4 Voice and data cables
13.4.1 Premise cables
13.4.2 Outside plant cables
88 13.4.3 Intercom and audio cables
13.4.4 Special considerations
13.5 Cables for hazardous areas
13.5.1 General
13.5.2 Types of cables
89 13.5.3 Mineral-insulated cables
13.5.4 Metal-clad cables
13.5.5 Tray cables (TC-ER-HL)
13.5.6 Other cables
90 13.5.7 Types of circuits
13.5.7.1 Intrinsically safe circuits
13.5.7.2 Non-incendive circuits
13.5.8 Types of cable installation methods
13.6 Communications cable
13.6.1 Category cables
91 13.6.2 Profibus DP
13.6.3 Special considerations
13.6.4 Fieldbus cable
92 13.7 Fire-resistive, circuit integrity cables
13.7.1 Critical circuit cables
13.7.2 Fire rated cables
13.7.3 Fire-resistance tests
13.7.4 Hydrocarbon pool fire
93 13.8 Cablebus
94 13.9 Electrical heat-tracing cable
13.9.1 Self-regulating heating cables
95 13.9.2 Freeze protection and process temperature maintenance with steam exposure
13.9.3 System for Division 1 hazardous locations
13.9.4 Terminations for non-hazardous and hazardous Class 1, Division 2 locations
96 13.9.4.1 Power-Limiting heating cables
13.9.5 Mineral insulated heating cable systems
97 13.9.6 Electrical tank heating pads
13.9.7 Long-line systems
99 13.10 Adjustable speed drive (variable frequency drive) cable
13.10.1 Sources of interference
13.10.2 Controlling interference
100 13.10.3 Protecting from currents in the ground system
13.10.4 Managing interference
13.10.5 Managing motor feeder conductors
13.10.6 Selecting shielded cables
101 13.11 Cables for oil and gas well drilling land rigs
102 13.12 Marine-rated cables
13.13 Submarine/subsea cables
13.13.1 General
103 13.13.2 Submarine cable design
104 13.13.3 Initial studies
105 13.13.4 Thermal rating
13.13.5 Downhole pump cables
14. Cable installation
14.1 Types of installations
14.2 Installation overview
14.2.1 Pulling tension
106 14.2.2 Bending radius
14.2.2.1 Non-shielded cables
14.2.2.2 Shielded cables
14.2.2.3 Metallic sheath cables
14.2.3 Sidewall pressure
14.2.4 Conduit installation
14.3 Direct burial installation
107 14.3.1 Trenching
14.3.2 Installation
108 14.3.3 Cable tray installation
14.4 Aerial installation
14.4.1 Preassembled self-supporting aerial cable
109 14.4.2 Field supported aerial cable
14.4.3 Roller and sheaves
14.4.4 Pulling tension calculations
14.4.5 Sag and tension calculations for aerial cables
110 14.4.6 Determination of ice and wind loading
14.4.7 Optical fiber cables- special considerations
14.4.7.1 Pulling optical fiber cable
14.4.7.2 Run length
14.4.7.3 Cable ties
111 14.4.7.4 Temperature considerations
14.5 Cable Installation in hazardous locations (HL)
14.6 Cable installation of fire-resistive cables suitable for hydrocarbon fires
112 14.7 Splicing, terminating, and grounding MV cables
14.7.1 Splicing
14.7.1.1 Pre-molded rubber joints
14.7.1.2 Heat shrink joints
113 14.7.1.3 Cold shrink joints
14.7.1.4 Tape joints
14.7.1.5 Resin joints
14.7.1.6 Re-jacketing
14.7.2 PILC joints
114 14.7.3 Terminating MV cable
14.7.3.1 Pre-molded rubber terminations
14.7.3.2 Heat shrink terminations
14.7.3.3 Cold shrink terminations
14.7.3.4 Tape terminations
115 14.7.4 Grounding
116 Annex A (informative) Bibliography
123 Back Cover

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IEEE 1242 2016
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