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ACI 440.2R 08 2008

$51.19

440.2R-08 Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures

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ACI 2008 80
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Fiber-reinforced polymer (FRP) systems for strengthening concrete structures are an alternative to traditional strengthening techniques, such as steel plate bonding, section enlargement, and external post-tensioning. FRP strengthening systems use FRP composite materials as supplemental externally bonded reinforcement. FRP systems offer advantages over traditional strengthening techniques: they are lightweight, relatively easy to install, and are noncorrosive. Due to the characteristics of FRP materials as well as the behavior of members strengthened with FRP, specific guidance on the use of these systems is needed. This document offers general information on the history and use of FRP strengthening systems; a description of the unique material properties of FRP; and committee recommendations on the engineering, construction, and inspection of FRP systems used to strengthen concrete structures. The proposed guidelines are based on the knowledge gained from experimental research, analytical work, and field applications of FRP systems used to strengthen concrete structures. Keywords: aramid fibers; bridges; buildings; carbon fibers; concrete; corrosion; crack widths; cracking; cyclic loading; deflection; development length; earthquake-resistant; fatigue; fiber-reinforced polymers; flexure; shear; stress; structural analysis; structural design; torsion.

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3 CONTENTS
CONTENTS
5 PART 1—GENERAL
PART 1—GENERAL
CHAPTER 1— INTRODUCTION AND SCOPE
CHAPTER 1— INTRODUCTION AND SCOPE
1.1— Introduction
1.1— Introduction
1.2—Scope and limitations
1.2—Scope and limitations
6 1.3—Applications and use
1.3—Applications and use
1.3.1 Strengthening limits
1.3.1 Strengthening limits
1.3.2 Fire and life safety
1.3.2 Fire and life safety
1.3.3 Maximum service temperature
1.3.3 Maximum service temperature
7 1.3.4 Minimum concrete substrate strength
1.3.4 Minimum concrete substrate strength
1.4—Use of FRP systems
1.4—Use of FRP systems
CHAPTER 2— NOTATION AND DEFINITIONS
CHAPTER 2— NOTATION AND DEFINITIONS
2.1— Notation
2.1— Notation
9 2.2—Definitions and acronyms
2.2—Definitions and acronyms
12 CHAPTER 3— BACKGROUND INFORMATION
CHAPTER 3— BACKGROUND INFORMATION
3.1—Historical development
3.1—Historical development
3.2—Commercially available externally bonded FRP systems
3.2—Commercially available externally bonded FRP systems
3.2.1 Wet layup systems
3.2.1 Wet layup systems
13 3.2.2 Prepreg systems
3.2.2 Prepreg systems
3.2.3 Precured systems
3.2.3 Precured systems
3.2.4 Near-surface-mounted (NSM) systems
3.2.4 Near-surface-mounted (NSM) systems
PART 2—MATERIALS
PART 2—MATERIALS
CHAPTER 4— CONSTITUENT MATERIALS AND PROPERTIES
CHAPTER 4— CONSTITUENT MATERIALS AND PROPERTIES
4.1—Constituent materials
4.1—Constituent materials
4.1.1 Resins
4.1.1 Resins
4.1.1.1 Primer
4.1.1.1 Primer
4.1.1.2 Putty fillers
4.1.1.2 Putty fillers
4.1.1.3 Saturating resin
4.1.1.3 Saturating resin
14 4.1.1.4 Adhesives
4.1.1.4 Adhesives
4.1.2 Fibers
4.1.2 Fibers
4.1.3 Protective coatings
4.1.3 Protective coatings
4.2—Physical properties
4.2—Physical properties
4.2.1 Density
4.2.1 Density
4.2.2 Coefficient of thermal expansion
4.2.2 Coefficient of thermal expansion
4.2.3 Effects of high temperatures
4.2.3 Effects of high temperatures
15 4.3—Mechanical properties
4.3—Mechanical properties
4.3.1 Tensile behavior
4.3.1 Tensile behavior
4.3.2 Compressive behavior
4.3.2 Compressive behavior
16 4.4—Time-dependent behavior
4.4—Time-dependent behavior
4.4.1 Creep-rupture
4.4.1 Creep-rupture
4.4.2 Fatigue
4.4.2 Fatigue
4.5—Durability
4.5—Durability
17 4.6—FRP systems qualification
4.6—FRP systems qualification
PART 3— RECOMMENDED CONSTRUCTION REQUIREMENTS
PART 3— RECOMMENDED CONSTRUCTION REQUIREMENTS
CHAPTER 5— SHIPPING, STORAGE, AND HANDLING
CHAPTER 5— SHIPPING, STORAGE, AND HANDLING
5.1— Shipping
5.1— Shipping
5.2—Storage
5.2—Storage
5.2.1 Storage conditions
5.2.1 Storage conditions
5.2.2 Shelf life
5.2.2 Shelf life
5.3—Handling
5.3—Handling
5.3.1 Material safety data sheet
5.3.1 Material safety data sheet
5.3.2 Information sources
5.3.2 Information sources
5.3.3 General handling hazards
5.3.3 General handling hazards
5.3.4 Personnel safe handling and clothing
5.3.4 Personnel safe handling and clothing
18 5.3.5 Workplace safe handling
5.3.5 Workplace safe handling
5.3.6 Cleanup and disposal
5.3.6 Cleanup and disposal
CHAPTER 6— INSTALLATION
CHAPTER 6— INSTALLATION
6.1—Contractor competency
6.1—Contractor competency
6.2—Temperature, humidity, and moisture considerations
6.2—Temperature, humidity, and moisture considerations
6.3—Equipment
6.3—Equipment
6.4—Substrate repair and surface preparation
6.4—Substrate repair and surface preparation
6.4.1 Substrate repair
6.4.1 Substrate repair
6.4.1.1 Corrosion-related deterioration
6.4.1.1 Corrosion-related deterioration
19 6.4.1.2 Injection of cracks
6.4.1.2 Injection of cracks
6.4.2 Surface preparation
6.4.2 Surface preparation
6.4.2.1 Bond-critical applications
6.4.2.1 Bond-critical applications
6.4.2.2 Contact-critical applications
6.4.2.2 Contact-critical applications
6.4.3 Surface-embedded systems
6.4.3 Surface-embedded systems
6.5—Mixing of resins
6.5—Mixing of resins
6.6—Application of FRP systems
6.6—Application of FRP systems
20 6.6.1 Primer and putty
6.6.1 Primer and putty
6.6.2 Wet layup systems
6.6.2 Wet layup systems
6.6.3 Machine-applied systems
6.6.3 Machine-applied systems
6.6.4 Precured systems
6.6.4 Precured systems
6.6.5 NSM systems
6.6.5 NSM systems
6.6.6 Protective coatings
6.6.6 Protective coatings
6.7—Alignment of FRP materials
6.7—Alignment of FRP materials
21 6.8—Multiple plies and lap splices
6.8—Multiple plies and lap splices
6.9—Curing of resins
6.9—Curing of resins
6.10—Temporary protection
6.10—Temporary protection
CHAPTER 7— INSPECTION, EVALUATION, AND ACCEPTANCE
CHAPTER 7— INSPECTION, EVALUATION, AND ACCEPTANCE
7.1—Inspection
7.1—Inspection
7.2—Evaluation and acceptance
7.2—Evaluation and acceptance
22 7.2.1 Materials
7.2.1 Materials
7.2.2 Fiber orientation
7.2.2 Fiber orientation
7.2.3 Delaminations
7.2.3 Delaminations
7.2.4 Cure of resins
7.2.4 Cure of resins
7.2.5 Adhesion strength
7.2.5 Adhesion strength
7.2.6 Cured thickness
7.2.6 Cured thickness
23 CHAPTER 8— MAINTENANCE AND REPAIR
CHAPTER 8— MAINTENANCE AND REPAIR
8.1— General
8.1— General
8.2—Inspection and assessment
8.2—Inspection and assessment
8.2.1 General inspection
8.2.1 General inspection
8.2.2 Testing
8.2.2 Testing
8.2.3 Assessment
8.2.3 Assessment
8.3—Repair of strengthening system
8.3—Repair of strengthening system
8.4—Repair of surface coating
8.4—Repair of surface coating
PART 4—DESIGN RECOMMENDATIONS
PART 4—DESIGN RECOMMENDATIONS
CHAPTER 9— GENERAL DESIGN CONSIDERATIONS
CHAPTER 9— GENERAL DESIGN CONSIDERATIONS
9.1—Design philosophy
9.1—Design philosophy
9.2—Strengthening limits
9.2—Strengthening limits
24 9.2.1 Structural fire endurance
9.2.1 Structural fire endurance
9.2.2 Overall structural strength
9.2.2 Overall structural strength
25 9.2.3 Seismic applications
9.2.3 Seismic applications
9.3—Selection of FRP systems
9.3—Selection of FRP systems
9.3.1 Environmental considerations
9.3.1 Environmental considerations
9.3.2 Loading considerations
9.3.2 Loading considerations
9.3.3 Durability considerations
9.3.3 Durability considerations
9.3.4 Protective-coating selection considerations
9.3.4 Protective-coating selection considerations
26 9.4—Design material properties
9.4—Design material properties
CHAPTER 10— FLEXURAL STRENGTHENING
CHAPTER 10— FLEXURAL STRENGTHENING
10.1—Nominal strength
10.1—Nominal strength
27 10.1.1 Failure modes
10.1.1 Failure modes
28 10.2—Reinforced concrete members
10.2—Reinforced concrete members
10.2.1 Assumptions
10.2.1 Assumptions
10.2.2 Shear strength
10.2.2 Shear strength
10.2.3 Existing substrate strain
10.2.3 Existing substrate strain
10.2.4 Flexural strengthening of concave soffits
10.2.4 Flexural strengthening of concave soffits
10.2.5 Strain level in FRP reinforcement
10.2.5 Strain level in FRP reinforcement
10.2.6 Stress level in the FRP reinforcement
10.2.6 Stress level in the FRP reinforcement
29 10.2.7 Strength reduction factor
10.2.7 Strength reduction factor
10.2.8 Serviceability
10.2.8 Serviceability
10.2.9 Creep-rupture and fatigue stress limits
10.2.9 Creep-rupture and fatigue stress limits
30 10.2.10 Ultimate strength of singly reinforced rectangular section
10.2.10 Ultimate strength of singly reinforced rectangular section
31 10.2.10.1 Stress in steel under service loads
10.2.10.1 Stress in steel under service loads
10.2.10.2 Stress in FRP under service loads
10.2.10.2 Stress in FRP under service loads
10.3—Prestressed concrete members
10.3—Prestressed concrete members
10.3.1 Members with bonded prestressing steel
10.3.1 Members with bonded prestressing steel
10.3.1.1 Assumptions
10.3.1.1 Assumptions
32 10.3.1.2 Strain in FRP reinforcement
10.3.1.2 Strain in FRP reinforcement
10.3.1.3 Strength reduction factor
10.3.1.3 Strength reduction factor
10.3.1.4 Serviceability
10.3.1.4 Serviceability
10.3.1.5 Creep-rupture and fatigue stress limits
10.3.1.5 Creep-rupture and fatigue stress limits
10.3.1.6 Nominal strength
10.3.1.6 Nominal strength
33 10.3.1.7 Stress in prestressing steel under service loads
10.3.1.7 Stress in prestressing steel under service loads
10.3.1.8 Stress in FRP under service loads
10.3.1.8 Stress in FRP under service loads
34 CHAPTER 11— SHEAR STRENGTHENING
CHAPTER 11— SHEAR STRENGTHENING
11.1—General considerations
11.1—General considerations
11.2—Wrapping schemes
11.2—Wrapping schemes
11.3—Nominal shear strength
11.3—Nominal shear strength
35 11.4—FRP contribution to shear strength
11.4—FRP contribution to shear strength
11.4.1 Effective strain in FRP laminates
11.4.1 Effective strain in FRP laminates
11.4.1.1 Completely wrapped members
11.4.1.1 Completely wrapped members
11.4.1.2 Bonded U-wraps or bonded face plies
11.4.1.2 Bonded U-wraps or bonded face plies
36 11.4.2 Spacing
11.4.2 Spacing
11.4.3 Reinforcement limits
11.4.3 Reinforcement limits
CHAPTER 12— STRENGTHENING OF MEMBERS SUBJECTED TO AXIAL FORCE OR COMBINED AXIAL AND BENDING FORCES
CHAPTER 12— STRENGTHENING OF MEMBERS SUBJECTED TO AXIAL FORCE OR COMBINED AXIAL AND BENDING FORCES
12.1—Pure axial compression
12.1—Pure axial compression
37 12.1.1 Circular cross sections
12.1.1 Circular cross sections
12.1.2 Noncircular cross sections
12.1.2 Noncircular cross sections
38 12.1.3 Serviceability considerations
12.1.3 Serviceability considerations
12.2—Combined axial compression and bending
12.2—Combined axial compression and bending
39 12.3—Ductility enhancement
12.3—Ductility enhancement
12.3.1 Circular cross sections
12.3.1 Circular cross sections
12.3.2 Noncircular cross sections
12.3.2 Noncircular cross sections
12.4—Pure axial tension
12.4—Pure axial tension
CHAPTER 13— FRP REINFORCEMENT DETAILS
CHAPTER 13— FRP REINFORCEMENT DETAILS
13.1—Bond and delamination
13.1—Bond and delamination
13.1.1 FRP debonding
13.1.1 FRP debonding
40 13.1.2 FRP end peeling
13.1.2 FRP end peeling
13.1.3 Development length
13.1.3 Development length
13.2—Detailing of laps and splices
13.2—Detailing of laps and splices
41 13.3—Bond of near-surface-mounted systems
13.3—Bond of near-surface-mounted systems
42 CHAPTER 14— DRAWINGS, SPECIFICATIONS, AND SUBMITTALS
CHAPTER 14— DRAWINGS, SPECIFICATIONS, AND SUBMITTALS
14.1— Engineering requirements
14.1— Engineering requirements
14.2—Drawings and specifications
14.2—Drawings and specifications
14.3—Submittals
14.3—Submittals
14.3.1 FRP system manufacturer
14.3.1 FRP system manufacturer
14.3.2 FRP system installation contractor
14.3.2 FRP system installation contractor
14.3.3 FRP system inspection agency
14.3.3 FRP system inspection agency
43 PART 5—DESIGN EXAMPLES
PART 5—DESIGN EXAMPLES
CHAPTER 15— DESIGN EXAMPLES
CHAPTER 15— DESIGN EXAMPLES
15.1— Calculation of FRP system tensile properties
15.1— Calculation of FRP system tensile properties
44 15.2—Comparison of FRP systems’ tensile properties
15.2—Comparison of FRP systems’ tensile properties
45 15.3—Flexural strengthening of an interior reinforced concrete beam with FRP laminates
15.3—Flexural strengthening of an interior reinforced concrete beam with FRP laminates
49 15.4—Flexural strengthening of an interior reinforced concrete beam with NSM FRP bars
15.4—Flexural strengthening of an interior reinforced concrete beam with NSM FRP bars
54 15.5—Flexural strengthening of an interior prestressed concrete beam with FRP laminates
15.5—Flexural strengthening of an interior prestressed concrete beam with FRP laminates
59 15.6—Shear strengthening of an interior T-beam
15.6—Shear strengthening of an interior T-beam
61 15.7—Shear strengthening of an exterior column
15.7—Shear strengthening of an exterior column
62 15.8—Strengthening of a noncircular concrete column for axial load increase
15.8—Strengthening of a noncircular concrete column for axial load increase
64 15.9—Strengthening of a noncircular concrete column for increase in axial and bending forces
15.9—Strengthening of a noncircular concrete column for increase in axial and bending forces
68 CHAPTER 16— REFERENCES
CHAPTER 16— REFERENCES
16.1— Referenced standards and reports
16.1— Referenced standards and reports
69 16.2—Cited references
16.2—Cited references
74 APPENDIXES
APPENDIXES
APPENDIX A— MATERIAL PROPERTIES OF CARBON, GLASS, AND ARAMID FIBERS
APPENDIX A— MATERIAL PROPERTIES OF CARBON, GLASS, AND ARAMID FIBERS
75 APPENDIX B— SUMMARY OF STANDARD TEST METHODS
APPENDIX B— SUMMARY OF STANDARD TEST METHODS
76 APPENDIX C— AREAS OF FUTURE RESEARCH
APPENDIX C— AREAS OF FUTURE RESEARCH
77 APPENDIX D— METHODOLOGY FOR COMPUTATION OF SIMPLIFIED P- M INTERACTION DIAGRAM FOR NONCIRCULAR COLUMNS
APPENDIX D— METHODOLOGY FOR COMPUTATION OF SIMPLIFIED P- M INTERACTION DIAGRAM FOR NONCIRCULAR COLUMNS
ACI 440.2R 08 2008
$51.19