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ASHRAE Book LiquidCooling 2ed 2013

$42.79

ASHRAE Liquid Cooling Guidelines for Datacom Equipment Centers, 2nd Edition

Published By Publication Date Number of Pages
ASHRAE 2013 122
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The Guide Every Datacom Professional Needs Data center rack heat loads are steadily climbing, and the ability for many data centers to deliver either adequate airflow rates or chilled air is now being stretched to the limit to avoid decreased equipment availability, wasted floor space, and inefficient cooling system operation. This situation is creating a need for liquid cooling solutions to reduce the volume of airflow needed by the racks and for lower processor temperatures for better computer performance. This book provides cooling system designers, data center operators, equipment manufacturers, chief information officers (CIOs), and IT specialists with best practice guidance for implementing liquid cooling systems in data centers. This second edition includes updated references and further information on approach temperatures and liquid immersion cooling, plus guidance on water quality problems and wetted material requirements. It also includes definitions for liquid and air cooling as they apply to the IT equipment, along with an overview of chilled-water and condenser water systems and other datacom equipment cooling options. The book also bridges the liquid cooling systems by providing guidelines on interface requirements between the chilled-water system and the technology cooling system and on the requirements of liquid-cooled systems that attach to a datacom electronics rack to aid in data center thermal management. This book is the fourth in the ASHRAE Datacom Series, authored by ASHRAE Technical Committee 9.9, Mission Critical Facilities, Data Centers, Technology Spaces and Electronic Equipment. This series provides comprehensive treatment of datacom cooling and related subjects. Keywords: data, data centers, data center, data processing, datacom, data com, energy consumption measurements; energy efficiency

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PDF Pages PDF Title
12 1.1 Definitions
14 1.2 Liquid Cooling Systems
Figure 1.1 Liquid cooling systems/loops within a data center.
18 2.1 Introduction
2.1.1 Flexibility
19 2.1.2 Scalability
2.1.3 Ease of Installation, Commissioning, and Operation
20 2.1.4 Ease of Maintenance and Troubleshooting
21 2.1.5 Availability and Reliability
23 2.1.6 Energy Efficiency
2.2 Equipment
2.2.1 Chillers
Figure 2.1 Generic chiller diagram.
24 Figure 2.2 Schematic overview of a generic air-cooled chiller flow.
25 Figure 2.3 Typical packaged air-cooled chiller.
2.2.2 Heat Rejection Equipment
2.2.2.1 Cooling Tower
26 Figure 2.4 Schematic overview of a generic water-cooled chiller flow.
Figure 2.5 Water-cooled chiller.
27 Figure 2.6 Schematic overview of a generic cooling tower flow.
Figure 2.7 Direct cooling towers on an elevated platform.
28 Figure 2.8 Direct or open circuit cooling tower schematic flow diagram.
Figure 2.9 Indirect cooling tower schematic flow diagram.
29 2.2.2.2 Dry Cooler
Figure 2.10 Dry cooler.
30 2.2.2.3 Approach Temperature
Figure 2.11 Approach temperature for an open-circuit cooling tower.
31 Table 3.1 Approach Temperatures for Various Heat Exchanges
32 2.2.3 Pumps
2.2.4 Economizer Mode of Operation
33 Figure 2.12 Simple overview of the heat exchanger process.
Figure 2.13 Insulated plate-and-frame heat exchangers.
34 3.1 General
35 3.2 Spatial considerations
36 3.3 Basic Piping Architecture
3.3.1 Direct Return (Figure 3.1)
Figure 3.1 Example of direct return flow principle.
37 3.3.2 Reverse Return (Figure 3.2)
38 Figure 3.2 Example of reverse return flow principle.
3.3.3 Looped Mains Piping Schemes
39 3.3.4 Single-Ended Loop with Direct Feed (Figure 3.3)
Figure 3.3 Single-ended loop with direct feed.
40 3.3.5 Single-Ended Loop with Common Cross Branches (Figure 3.4)
3.3.6 Single-Ended Loop with Dedicated Cross Branches (Figure 3.5)
41 Figure 3.4 Single-ended loop with common cross branches.
42 Figure 3.5 Single-ended loop with dedicated cross branches.
3.3.7 Double-Ended Loop with Direct Feed (Figure 3.6)
43 Figure 3.6 Double-ended loop with direct feed.
44 3.3.8 Double-Ended Loop with Common Cross Branches (Figure 3.7)
Figure 3.7 Double-ended loop with common cross branches.
45 3.3.9 Double-Ended Loop with Dedicated Cross Branches (Figure 3.8)
3.4 Piping Arrangements for the Cooling Plant
46 Figure 3.8 Double-ended loop with dedicated cross branches.
3.4.1 FWS Pipe Sizing
47 3.4.2 Loop Isolation Valve Failures
Figure 3.9 Condenser water system/chilled-water system distribution piping.
48 3.5 Water Treatment Issues
3.6 Seismic Protection
50 4.1 Overview of Liquid-Cooled Racks and Cabinets
51 Figure 4.1 Air-cooled rack or cabinet.
Figure 4.2 Combination air- and liquid-cooled rack or cabinet.
52 Figure 4.3 Liquid-cooled rack or cabinet (side view).
53 Figure 4.4 Combination air- and liquid-cooled rack or cabinet with external CDU.
Figure 4.5 Liquid-cooled rack or cabinet with external CDU.
54 Figure 4.6 Combination air- and liquid-cooled rack or cabinet with internal CDU.
Figure 4.7 Liquid-cooled rack or cabinet with internal CDU.
55 4.2 Overview of Air- and Liquid-Cooled Datacom Equipment
Figure 4.8 Open air-cooled datacom equipment in an air/liquid-cooled rack.
56 Figure 4.9 Closed air-cooled datacom equipment in a liquid-cooled cabinet.
57 Figure 4.10 Closed air- and liquid-cooled datacom equipment in a liquid- cooled rack.
Figure 4.11 Liquid-cooled datacom equipment in a liquid-cooled rack.
58 Figure 4.12 Open air- and liquid-cooled datacom equipment in an air/liquid- cooled rack.
Figure 4.13 Liquid-cooled datacom equipment in a liquid-cooled rack using a vapor compression system.
59 Figure 4.14 Air-cooled datacom equipment in a liquid-cooled cabinet using a vapor compression cycle.
4.3 OVERVIEW OF IMMERSION COOLING OF DATACOM EQUIpMENT
60 Figure 4.15 Immersion cooled datacom equipment in a liquid-cooled rack using a vapor compression system.
61 4.4 Overview of Coolant Distribution Unit (CDU)
63 Figure 4.16 Internal datacom equipment-based CDU that uses a docking station and cold plates.
64 Figure 4.17 Internal datacom equipment-based CDU using liquid-to-liquid heat exchanger.
Figure 4.18 Internal rack or cabinet-based CDU using liquid-to-liquid heat exchanger.
65 Figure 4.19 Internal rack or cabinet-based CDU using a liquid-cooled condenser and a vapor compression system.
66 Figure 4.20 Facility-based CDU using liquid-cooled condenser.
Figure 4.21 Facility-based CDU using liquid-cooled condenser and a vapor compression system.
68 5.1 Facility Water Systems (FWS)
Figure 5.1 Combination air- and liquid-cooled rack or cabinet with external CDU (same as Figure 4.5).
69 Figure 5.2 Combination air- and liquid-cooled rack or cabinet with internal CDU (same as Figure 4.6).
5.1.1 Facility Supply Water Temperature Classification
70 Table 5.1 ASHRAE Liquid Cooling Guidelines
Figure 5.3 ASHRAE liquid cooling classification, typical infrastructure design schematics.
71 5.1.2 Additional Building Facility Water Considerations
73 Figure 5.4 Typical chiller water flow rates for constant heat load.
74 Table 5.2 Maximum Velocity Requirements
75 Table 5.3 Water Quality Specifications for Facility Water System (FWS) Loop
79 5.1.3 Piping Considerations
Figure 5.5 Location of CDU units in data center—Option 1.
80 Figure 5.6 Location of CDU units in data center—Option 2.
82 5.1.4 Electrical Considerations
83 5.1.5 Monitoring
84 5.1.6 Reliability and Availability
87 5.1.7 Commissioning
89 5.2 Non-Water Facility Systems
Figure 5.7 CDU (DX unit) supplying coolant to rack or cabinet.
Figure 5.8 Modular CDU (DX unit) within rack or cabinet.
90 5.2.1 Air-Cooled Condensers
5.2.2 Refrigerant Piping
91 5.3 Liquid Cooling Deployments in NEBS Compliant Space
Figure 5.9 Liquid-cooling systems/loops within a NEBS compliant data center.
92 5.3.1 NEBS Space Similarities and Differences
93 5.3.2 CDU Use in NEBS Space
5.3.3 Refrigerant Distribution Infrastructure
5.3.4 Connections
5.3.5 Condensation Consideration
94 5.3.6 Close-Coupled Cooling Units
96 Figure 6.1 Combination air- and liquid-cooled rack or cabinet with external CDU (same as Figure 4.5).
6.1 Water-Based Technology Cooling System
97 6.1.1 Operational Requirements
6.1.2 Water Flow Rates
6.1.3 Velocity Considerations
6.1.4 Water Quality/Composition
98 Figure 6.2 Water flow rates for TCS loop and for constant heat load.
Table 6.1 Maximum Velocity Requirements
99 Table 6.2 Water Quality Specifications—TCS Cooling Loop
100 6.1.5 Wetted Material Requirements
6.1.6 Monitoring
101 6.2 Non-Water-Based Technology Cooling System
6.2.1 Operational Requirements
6.2.2 Liquid Requirements
6.2.3 Wetted Material Requirements
110 Survey of Customer Water Quality of Chilled-Water System Loop
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ASHRAE Book LiquidCooling 2ed 2013
$42.79