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BS EN 1755:2015

$198.66

Industrial Trucks. Safety requirements and verification. Supplementary requirements for operation in potentially explosive atmospheres

Published By Publication Date Number of Pages
BSI 2015 56
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This European Standard applies to self-propelled and pedestrian propelled manual and semi-manual industrial trucks as defined in ISO 5053‑1 including their load handling devices and attachments (hereafter referred to as trucks) intended for use in potentially explosive atmospheres.

NOTE 1

Attachments mounted on the load carrier or on fork arms which are removable by the user are not considered to be a part of the truck.

This European Standard specifies supplementary technical requirements for the prevention of the ignition of an explosive atmosphere of flammable gases, vapours, mists or dusts by industrial trucks of equipment group II and equipment category 2G, 3G, 2D or 3D.

NOTE 2

The relationship between an equipment category (hereafter referred to as category) and the corresponding zone (area classification) is shown in informative Annex B.

This European Standard does not include:

  • trucks of equipment group I;

  • trucks of equipment group II, equipment category 1;

  • trucks intended for use in potentially explosive atmospheres with hybrid mixtures;

  • protective systems.

This European Standard is not applicable to trucks intended for use in potentially explosive atmospheres of carbon disulphide (CS 2), carbon monoxide (CO) and/or ethylene oxide (C 2H 4O) due to the special properties of these gases.

This standard is applicable to trucks intended for use in atmospheres with an ambient temperature range of – 20 °C to +40 °C, i.e. trucks built in accordance with this European Standard will be satisfactory to any service conditions within this range unless otherwise specified.

NOTE 3

The ambient temperature range -20 °C to +40 °C is in line with EN ISO 3691‑1 .

PDF Catalog

PDF Pages PDF Title
5 European foreword
6 Introduction
8 1 Scope
2 Normative references
10 3 Terms and definitions
13 4 Safety requirements and/or protective measures
4.1 General
14 4.2 Hot surfaces
4.2.1 General
4.2.2 Temperature monitoring
4.2.3 Temperature classification
15 Table 1 — Classification of maximum surface temperatures for trucks of category 3G or 2G
4.3 Safety shutdown
4.4 Mechanically generated sparks
4.4.1 Load handling devices
16 4.4.2 Fans
4.4.2.1 Fans of electrical equipment
4.4.2.2 Radiator fans on IC-engines
4.4.2.3 Other fans
4.4.3 Other rotating parts
4.5 Electrical system
4.5.1 General
17 4.5.2 Electrical equipment
4.5.2.1 General
4.5.2.2 Electrical equipment for category 3G trucks
18 4.5.2.3 Electrical equipment for category 2G trucks
4.5.2.4 Electrical equipment for category 3D and 2D trucks
4.5.3 Electrical system bipolarity
4.5.4 Insulation monitoring
4.5.5 Battery and battery connectors
19 4.6 Internal combustion engines
4.7 Electrostatic risks
4.7.1 Bonding
4.7.1.1 General
4.7.1.2 Insulated metal parts
20 4.7.2 Circuit resistance
4.7.3 Non-conductive parts
4.7.3.1 Non-conductive parts for category 3G and 2G
21 4.7.3.2 Non-conductive parts for category 3D and 2D
4.7.4 Transmission belts
4.7.5 Hydraulic systems
22 4.7.6 Castors and wheels
4.7.6.1 General
Figure 1 — Projected area of castors or wheels
4.7.6.2 Dissipative castors and wheels
23 4.8 Requirements for brakes, clutches and couplings
4.8.1 General
4.8.2 Mechanical clutches0F ) and couplings
4.8.3 Hydrokinetic clutches
4.8.4 Service brakes and friction clutches for category 3G and 3D trucks
24 4.8.5 Service brakes and friction clutches for category 2G trucks
4.8.5.1 General
4.8.5.2 Liquid immersion
4.8.5.3 Flameproof enclosure
4.8.5.4 Constructional safety
4.8.6 Service brakes and friction clutches for category 2D trucks
25 4.8.7 Parking brakes
4.8.8 Emergency stop brake
4.9 Requirements for pneumatic systems
4.10 Category 3G trucks equipped with restricted breathing enclosures “nR” and gas detection systems
4.10.1 General
4.10.2 Gas detection systems
27 4.10.3 Gas sensors
4.10.4 Restricted breathing enclosures “nR” in combination with a gas detection system
4.11 Flammability of non-metallic materials
28 5 Verification of safety requirements and/or protective measures
5.1 Determination of the maximum surface temperatures
5.1.1 General
5.1.2 Test conditions
5.1.3 Test procedures
5.1.3.1 Self-propelled trucks with self-propelled lifting power
29 Figure 2 — Test cycle for trucks
30 5.1.3.2 Pedestrian propelled trucks with manually operated lifting function
5.1.3.3 Self-propelled trucks with manually operated lifting function
5.1.3.4 Pedestrian propelled trucks with self-propelled lifting function
5.1.3.5 Test procedure for tractors and burden and personnel carriers
Figure 3 — Test cycle for tractors
31 5.1.4 Measurements
5.1.5 Acceptance criteria
32 5.2 Measurement of circuit resistance and capacitance
5.2.1 Verification and tests of circuit resistance and bonding resistance
33 Figure 4 — Typical test set up for measuring circuit resistance
5.2.2 Measurement of capacitance of insulated metal parts
34 6 Information for use
6.1 General
6.2 Instruction handbook
6.2.1 Operation of the truck
6.2.2 Service and maintenance of the truck
35 6.2.3 Additional safety information
36 6.2.4 Information for charging of the battery and battery handling
6.3 Marking
6.3.1 General
6.3.2 Minimum marking
37 6.3.3 Additional marking according to this standard (Ex – marking)
Table 2 — Truck ambient temperature marking
6.4 Warning labels
Table 3 — Text of warning labels
38 Annex A (normative) List of significant hazards
Table A.1 — List of significant hazards
39 Annex B (informative) Relationship between zones (area classification) and truck categories
Table B.1 — Relationship between zones and truck categories
40 Annex C (informative) Typical example of cladding of load handling devices
Figure C.1 — Typical example of fork cladding
41 Annex D (informative) Typical examples of non-conductive surface areas according to 4.7.3.1
Figure D.1 — Acceptable profiled surface for gas group IIA and IIB according to 4.7.3.1 d)
42 Figure D.2 — Acceptable profiled surface for gas group IIA, IIB, IIB+H2, IIB+C2H2 or IIB+H2+C2H2 according to 4.7.3.1. e)
43 Figure D.3 — Not acceptable profiled surface according to 4.7.3.1 e)
44 Annex E (normative) Requirements for transmission belts in accordance with ISO 9563 or ISO 1813
Table E.1 — Transmission belts
45 Annex F (informative) Significant technical changes between this document and the previous edition of this European Standard
Table F.1 — Significant changes
49 Annex G (informative) Warning labels for trucks with restricted breathing enclosure(s)
Figure G.1 — Restricted breathing enclosure label
Figure G.2 — Truck label according to 4.10.4
50 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC1F
Table ZA.1 — Correspondence between EN 1755:2015 and Directive 94/9/EC
53 Bibliography
BS EN 1755:2015
$198.66