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BS EN IEC 61730-2:2018

$198.66

Photovoltaic (PV) module safety qualification – Requirements for testing

Published By Publication Date Number of Pages
BSI 2018 64
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The scope of IEC 61730-1 is also applicable to this part of IEC 61730. While IEC 61730-1 outlines the requirements of construction, this part of the standard lists the tests a PV module is required to fulfill for safety qualification. IEC 61730-2 is applied for safety qualification only in conjunction with IEC 61730-1.

The sequence of tests required in this standard may not test for all possible safety aspects associated with the use of PV modules in all possible applications. This standard utilizes the best sequence of tests available at the time of its writing. There are some issues – such as the potential danger of electric shock posed by a broken PV module in a high voltage system – that should be addressed by the system design, location, restrictions on access and maintenance procedures.

The objective of this standard is to provide the testing sequence intended to verify the safety of PV modules whose construction has been assessed by IEC 61730-1. The test sequence and pass criteria are designed to detect the potential breakdown of internal and external components of PV modules that would result in fire, electric shock, and/or personal injury. The standard defines the basic safety test requirements and additional tests that are a function of the PV module end-use applications. Test categories include general inspection, electrical shock hazard, fire hazard, mechanical stress, and environmental stress.

The additional testing requirements outlined in relevant ISO standards, or the national or local codes which govern the installation and use of these PV modules in their intended locations, should be considered in addition to the requirements contained within this standard.

PDF Catalog

PDF Pages PDF Title
2 undefined
7 Annex ZZ (informative)Relationship between this European standard and the safety objectives of Directive 2014/35/EU [2014 OJ L96] aimed to be covered
11 English
CONTENTS
15 FOREWORD
17 1 Scope
2 Normative references
19 3 Terms and definitions
4 Test categories
4.1 General
4.2 Environmental stress tests
4.3 General inspection
Tables
Table 1 – Environmental stress tests
Table 2 – General inspection test
20 4.4 Electrical shock hazard tests
4.5 Fire hazard tests
4.6 Mechanical stress tests
Table 3 – Electrical shock hazard tests
Table 4 – Fire hazard tests
21 5 Classes and their necessary test procedures
Table 5 – Mechanical stress tests
22 Table 6 – Required tests, depending on the Class
23 6 Sampling
7 Test report
24 8 Testing
25 Figures
Figure 1 – Test sequences
26 9 Pass criteria
10 Test procedures
10.1 General
10.2 Visual inspection MST 01
10.2.1 Purpose
10.2.2 Procedure
10.2.3 Pass criteria
27 Figure 2 – Assessment of bubbles in edge seals for cemented joints
28 10.3 Performance at STC MST 02
10.3.1 Purpose
10.3.2 Procedure
10.3.3 Pass criteria
10.4 Maximum power determination MST 03
10.4.1 Purpose
10.4.2 Procedure
10.4.3 Pass criteria
10.5 Insulation thickness test MST 04
10.5.1 Purpose
29 10.5.2 Procedure
10.5.3 Pass criteria
10.6 Durability of markings MST 05
10.7 Sharp edge test MST 06
30 10.8 Bypass diode functionality test MST 07
10.9 Accessibility test MST 11
10.9.1 Purpose
10.9.2 Apparatus
10.9.3 Procedure
10.9.4 Final measurements
10.9.5 Pass criteria
10.10 Cut susceptibility test MST 12
10.10.1 Purpose
31 10.10.2 Apparatus
10.10.3 Procedure
10.10.4 Final measurements
10.10.5 Pass criteria
32 10.11 Continuity test of equipotential bonding MST 13
10.11.1 Purpose
10.11.2 Apparatus
Figure 3 – Cut susceptibility test
33 10.11.3 Procedure
10.11.4 Final measurements
10.11.5 Pass criteria
10.12 Impulse voltage test MST 14
10.12.1 Purpose
10.12.2 Apparatus
34 10.12.3 Procedure
igure 4 – Waveform of the impulse voltage following IEC 60060-1
35 10.12.4 Final measurement
10.12.5 Pass criteria
10.13 Insulation test MST 16
10.13.1 Purpose
10.13.2 Procedure
10.13.3 Pass criteria
10.14 Wet leakage current test MST 17
36 10.15 Temperature test MST 21
10.15.1 Purpose
10.15.2 Outdoor method
37 10.15.3 Solar simulator method
39 10.15.4 Pass criteria
10.16 Hot-spot endurance test MST 22
10.17 Fire test MST 23
10.17.1 Purpose
40 10.18 Ignitability test MST 24
10.18.1 Purpose
10.18.2 Apparatus
41 10.18.3 Test specimen
10.18.4 Conditioning
10.18.5 Procedure
42 10.18.6 Duration of test
10.18.7 Observations
10.18.8 Pass criteria
43 10.19 Bypass diode thermal test MST 25
10.20 Reverse current overload test MST 26
10.20.1 Purpose
10.20.2 Procedure
10.20.3 Pass criteria
44 10.21 Module breakage test MST 32
10.21.1 Purpose
10.21.2 Apparatus
10.21.3 Procedure
10.21.4 Pass criteria
45 Figure 5 – Impactor
46 Figure 6 – Impact test frame 1
47 10.22 Screw connections test MST 33
10.22.1 Test for general screw connections MST 33a
Figure 7 – Impact test frame 2
48 Table 7 – Torque tests on screws per IEC 60598-1:2014, Table 4.1
49 10.22.2 Test for locking screws MST 33b
10.23 Static mechanical load test MST 34
10.24 Peel test MST 35
10.24.1 Purpose
10.24.2 Sample requirements
50 10.24.3 Apparatus
10.24.4 Procedure
Figure 8 – Sample preparation of cemented joints ≤ 10 mm using a release sheet
51 Figure 9 – PV module with positions for peel samples on frontsheet or backsheet
52 Figure 10 – Typical peel-off measurement curves
53 10.24.5 Pass criteria
10.25 Lap shear strength test MST 36
10.25.1 Purpose
10.25.2 Test samples
54 10.25.3 Apparatus
10.25.4 Procedure
Figure 11 – Lap shear test sample for proving cemented joint
55 10.25.5 Pass criteria
Figure 12 – Lap-shear test flow
56 10.26 Materials creep test MST 37
10.26.1 Purpose
10.26.2 Apparatus
10.26.3 Procedure
10.26.4 Final measurements
10.26.5 Pass criteria
10.27 Robustness of terminations test MST 42
57 10.28 Thermal cycling test MST 51
10.29 Humidity freeze test MST 52
10.30 Damp heat test MST 53
10.31 UV test MST 54
10.32 Cold conditioning MST 55
10.32.1 Purpose
10.32.2 Apparatus
10.32.3 Procedure
58 10.32.4 Pass criteria
10.33 Dry heat conditioning MST 56
10.33.1 Purpose
10.33.2 Apparatus
10.33.3 Procedure
10.33.4 Pass criteria
59 Annex A (informative) Recommendations for testing of PV modules from production
A.1 General
A.2 Module output power
A.3 Wet insulation test
60 A.4 Visual inspection
A.5 Bypass diodes
A.6 Continuity test of equipotential bonding
61 Annex B (informative) Fire tests, spread-of-flame and burning-brand tests for PV modules
B.1 General
B.2 Fire test for PV modules based on ENV 1187
B.2.1 General
B.2.2 External fire exposure to roofs
62 B.2.3 Classification according to ISO 13501-5
Figure B.1 – Example of test set-up for fire test
63 B.3 Fire test for PV modules based on ANSI/UL 1703
BS EN IEC 61730-2:2018
$198.66