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BSI 17/30353778 DC:2017 Edition

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BS EN 474-1. Earth-moving machinery. Safety. Part 1. General requirements – Part 1: General requirements

Published By Publication Date Number of Pages
BSI 2017 107
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PDF Catalog

PDF Pages PDF Title
12 1 Scope
2 Normative references
17 3 Terms and definitions
20 4 List of significant hazards
5 Safety requirements
5.1 General
5.2 Access
5.2.1 General requirements
5.2.2 Access to articulated machines
21 5.3 Operator’s station
5.3.1 General requirements
5.3.1.1 Machinery equipment
5.3.1.2 Minimum space
22 5.3.1.3 Moving parts
5.3.1.4 Engine exhaust
5.3.1.5 Instruction storage
5.3.1.6 Sharp edges
5.3.2 Operator’s station equipped with a cab
5.3.2.1 Climatic conditions
23 5.3.2.2 Pipes and hoses
5.3.2.3 Alternative opening (emergency exit)
5.3.2.4 Pressurization system
5.3.2.5 Doors and windows
5.3.2.6 Inner lighting
24 5.3.3 Roll-over protective structures (ROPS)
5.3.3.1 General
5.3.3.2 ROPS for derivative machinery
5.3.4 Falling-object protective structures (FOPS)
5.3.5 Movable operator’s station
5.3.6 Replacement of operator protective structure
5.4 Seat
5.4.1 Operator’s seat
5.4.1.1 General requirement
5.4.1.2 Dimensions
5.4.1.3 Adjustment
5.4.1.4 Vibration
25 5.4.1.5 Restraint system
5.4.2 Additional seat
5.4.2.1 Instructor’s seat
5.4.2.2 Second operator’s seat
5.5 Operator’s controls and indicators
5.5.1 General
26 5.5.2 Starting/stopping system
5.5.3 Inadvertent activation
5.5.4 Pedals
5.5.5 Emergency attachment lowering
5.5.6 Uncontrolled motion
5.5.7 Remote control
27 5.5.8 Control panels, indicators and symbols
5.5.8.1 Control panels
5.5.8.2 Operating instrumentation
5.5.8.3 Symbols
5.5.9 Controls of ride-on machinery accessible from ground level
5.5.10 Controls of non-riding machinery with handle bar
5.5.11 Hold-to-run control
5.5.12 Selection of control or operating modes
5.6 Steering system
5.6.1 General
5.6.2 Wheeled machines
5.6.3 Crawler machines
28 5.7 Brake systems
5.7.1 Brake systems for ride-on machines shall comply with the following requirements
5.7.2 Brake systems for non-riding machines shall comply with the following requirements
5.8 Visibility
5.8.1 Operator’s field of view
5.8.2 Lighting, signalling and marking lights, and reflex-reflector devices
5.9 Forward horns and safety signs
29 5.10 Tyres and rims
5.11 Stability
5.12 Lifting operation
5.12.1 General
30 5.12.2 Lifting device for lifting
5.12.3 Lowering control device
5.12.4 Overload warning device
5.12.5 Load capacity indicator
5.12.6 Rated capacity limiting device
31 5.12.7 Rated lift capacity chart
5.13 Noise
5.13.1 Noise reduction
5.13.1.1 Noise reduction at source at the design stage
5.13.1.2 Noise reduction by protective measures
5.13.2 Noise emission measurement
5.13.2.1 Sound power level
5.13.2.2 Emission sound pressure level at the operator’s station
5.14 Protective measures and devices
5.14.1 Contaminated area
32 5.14.2 Hot parts
5.14.3 Moving parts
5.14.3.1 General
5.14.3.2 Transmission parts
5.14.3.3 Moving parts involved in the process
33 5.14.3.4 Articulated machines
5.14.4 Sharp edges and acute angles
5.14.5 Fenders
5.15 Recovery, towing away for recovery purposes (TARP), tying-down, lifting and transporting
5.15.1 Combined use
5.15.2 Recovery
5.15.3 Tying-down
5.15.4 Lifting
5.15.5 Towing away for recovery purposes (TARP)
34 5.15.6 Transportation
5.16 Electro-magnetic compatibility (EMC)
5.17 Electrical and electronic systems
5.17.1 General
5.17.2 General requirements of extra-low-voltage and low-voltage systems
5.17.2.1 Insulation
35 5.17.2.2 Routing
5.17.2.3 Detachable connections
5.17.2.4 Overcurrent protection device
36 5.17.3 Requirements of extra-low-voltage systems
5.17.3.1 General
5.17.3.2 Protection class
5.17.3.3 Batteries
37 5.17.4 Electrical connector for auxiliary starting aids
5.17.5 Electric socket for lighting
5.18 Hydraulic fluid systems
5.18.1 General
5.18.2 Hydraulic hoses
5.19 Fuel tanks, hydraulic tanks and pressure vessels
5.19.1 General
5.19.2 Filler openings
38 5.19.3 Fuel tanks
5.19.4 Air pressure vessels
5.20 Fire protection
5.20.1 Fire resistance
5.20.2 Fire extinguisher
5.21 Attachments
5.21.1 General
5.21.2 Identification
39 5.21.3 Instructions
5.22 Quick coupler
5.23 Maintenance
5.23.1 General
5.23.2 Frequent maintenance
5.23.3 Support devices
5.23.4 Access to the engine compartment
5.23.5 Tiltable cab support device
40 5.24 Underground operation in non-explosive atmosphere
5.25 Demolition machinery
5.26 Speed limit for non-riding machines
6 Verification
45 7 Information for use
7.1 Warning signs
7.2 Operator’s manual
7.2.1 Information concerning airborne noise emission
46 7.2.2 Information concerning hand-arm and whole-body vibration emission
7.2.3 Instructions and information for use and maintenance of the machine
49 7.3 Machine marking
50 Annex A (normative)List of significant hazards
55 Annex B (normative)Requirements for movable operator’s station
B.1 Terms and definitions
B.2 General
B.3 Control of movement
56 B.4 Emergency descent
B.4.1 General requirements
B.4.2 Speed
B.5 Crushing hazards
B.6 Falling down protection for the operator
B.7 Operator protective structures
B.7.1 ROPS
B.7.2 FOPS/OPG
57 B.8 Operator’s manual
B.9 Marking
58 Annex C (normative)Requirements for lifting devices used for lifting operations
C.1 General
C.2 Terms, definitions and abbreviations
C.3 Safety requirements
C.3.1 Mounting and fixing
59 C.3.2 Design and strength of lifting device(s)
C.3.2.1 Lifting device(s) provided by the machine manufacturer
C.3.2.2 Lifting device(s) provided by non-machine (or independent) manufacturer
60 C.4 Performance test
C.4.1 Mechanical performance
C.4.2 Field test under operating conditions
61 C.5 Additional requirements for attachable hooks used as lifting device(s)
C.5.1 Safety latch
C.5.2 Design and strength
C.5.2.1 Attachable hooks
C.5.2.2 Bolted hooks
62 C.5.3 Mounting and fixing of attachable hooks
63 C.5.4 Mechanical performance test
C.5.4.1 General
C.5.4.2 Mechanical performance
C.5.4.3 Field tests
C.5.4.4 Verification
C.5.5 Identification
C.6 Operator’s manual
65 Annex D (normative)Requirements for earth-moving machinery used in underground working in non-explosive atmosphere
D.1 General
D.2 Operator’s station
D.2.1 Operator’s station with cab
D.2.2 Operator’s station with reduced dimension of the cab
D.2.2.1 Exception to F.2.1
D.2.2.2 Space envelope
D.2.2.3 Transmitted vibration
D.2.2.4 Seat
D.2.3 Operator’s station without cab
66 D.3 Engine exhaust emission and fuel
D.3.1 Engine and fuel
D.3.2 Fuel system
D.4 Lighting, signalling and marking lights and reflex-reflector devices
D.4.1 General
D.4.2 Light assembly position
D.4.3 Rear position lamp
D.4.4 Machines working in both directions in work cycle
67 Annex E (normative)Demolition machinery
E.1 General
E.2 Safety requirements and/or measures
E.3 Operator’s station
E.3.1 Pipes and hoses
E.3.1.1 Hydraulic systems
E.3.1.2 Pneumatic installations
E.3.2 Controls and indicators
E.3.2.1 General
68 E.3.2.2 Starting/stopping system
E.3.3 Stability
E.3.4 Protective structures
E.3.4.1 General
E.3.4.2 Roll-over protective structure (ROPS)
E.3.4.3 Falling-object protective structure (FOPS)
E.3.4.4 Front protective structure
E.3.4.5 Window protection
E.3.5 Visibility
69 E.3.6 Assembly/dismantling of access system of base machine
E.3.7 Equipment, attachments and demountable fittings
E.3.7.1 General
E.3.7.2 Assembly/dismantling of equipment
E.3.8 Wire ropes
E.3.9 Demolition ball
E.4 Information for use in operator’s manual
E.4.1 Instructions for transport, handling and storage of the equipment and/or attachment and its demountable parts
70 E.4.2 Instructions for the installation and use of equipment and attachment
71 Annex F (normative)Contamination protective systems (Systems to provide breathing air to operator’s stations on earth-moving machinery used in contaminated areas)
F.1 General
F.2 Terms and definitions
73 F.3 General requirements
F.3.1 Requirements for the operator’s station
F.3.2 Requirements for providing breathing air
74 F.3.3 Requirements for control devices
75 F.4 Special provisions for machinery with dust filter units or gas filter units
F.4.1 Common provisions
78 F.4.2 Requirements for dust filter unit
F.4.3 Requirements for gas filter unit
79 F.5 Special provisions for machinery with breathing compressors air used as protective ventilation systems
80 F.6 Operator’s manual
81 F.7 Marking
F.7.1 Protective ventilation system
82 F.7.2 Filters
83 Annex G (informative)Examples of minimum performance levels for safety related functions
88 Annex H (informative)Main technical characteristics of base machine and interchangeable equipment to be provided in the instructions for use by manufacturers in order to assess the compatibility of the combination of the interchangeable equipment and the base machine
H.1 Scope
H.2 Normative references
H.3 Terms and definitions
91 H.4 Classification of couplings between interchangeable equipment and basic machine
92 H.5 Risk of longitudinal tip over
H.5.1 General
H.5.2 Fixed kinematic basic machines with ground use equipment
H.5.2.1 General
H.5.2.2 Data for the basic machine
H.5.2.3 Data for the interchangeable equipment
H.5.2.4 Maximum operating load verification
93 H.5.3 Fixed kinematic basic machines with non-ground use equipment
H.5.3.1 General
H.5.3.2 Data for the basic machine
94 H.5.3.3 Data for the interchangeable equipment
H.5.3.4 Maximum operating load (MOL) and maximum operating longitudinal moment (MLM) verification
95 H.5.4 Variable kinematic basic machines
H.5.4.1 General
H.5.4.2 Data for the basic machine
96 H.5.4.3 Data for the interchangeable equipment
H.5.4.4 Maximum operating load (MOL) verification
H.5.5 Telescopic basic machines
H.5.5.1 Data for the basic machine
H.5.5.2 Data for the interchangeable equipment
H.5.5.3 Verification procedure
H.6 Risk of lateral tip over
H.6.1 General
97 H.6.2 Data for the basic machine
H.6.3 Data for the interchangeable equipment
H.6.4 Maximum operating transversal moment verification
H.7 Maximum permitted dimensions (visibility)
H.7.1 General
98 H.7.2 Data for the basic machine
99 H.7.3 Data for the interchangeable equipment
100 H.7.4 Maximum dimension verification
H.8 Hydraulic coupling
H.8.1 General
H.8.2 Data for the basic machine
101 H.8.3 Data for the interchangeable equipment
H.8.4 Hydraulic coupling verification
H.9 Electrical connection
H.9.1 General
102 H.9.2 Data for the basic machine
H.9.3 Data for the interchangeable equipment
H.9.4 Electrical connection verification
H.10 Access
103 H.11 Operator protective structure
H.11.1 General
H.11.2 Operator protective structure verification
H.12 Cab
H.13 Mounting/dismounting
H.14 Transportation
H.15 Lifting
104 Annex ZA (informative)Relationship between this European Standard and the essential requirements of Directive 2006/42/EC machinery, and amending Directive 95/16/EC (recast) [2006 L157] aimed to be covered
BSI 17/30353778 DC
$24.66