{"id":415345,"date":"2024-10-20T06:04:40","date_gmt":"2024-10-20T06:04:40","guid":{"rendered":"https:\/\/pdfstandards.shop\/product\/uncategorized\/bs-en-iec-62196-12022\/"},"modified":"2024-10-26T11:17:58","modified_gmt":"2024-10-26T11:17:58","slug":"bs-en-iec-62196-12022","status":"publish","type":"product","link":"https:\/\/pdfstandards.shop\/product\/publishers\/bsi\/bs-en-iec-62196-12022\/","title":{"rendered":"BS EN IEC 62196-1:2022"},"content":{"rendered":"

This part of IEC 62196 is applicable to EV plugs, EV socket-outlets, vehicle connectors, vehicle inlets, herein referred to as “accessories”, and to cable assemblies for electric vehicles (EV) intended for use in conductive charging systems which incorporate control means, with a rated operating voltage not exceeding: – 690 V AC 50 Hz to 60 Hz, at a rated current not exceeding 250 A; – 1 500 V DC at a rated current not exceeding 800 A. These accessories and cable assemblies are intended to be installed by instructed persons (IEV 195-04-02) or skilled persons (IEV 195-04-01) only. These accessories and cable assemblies are intended to be used for circuits specified in IEC 61851 (all parts), which operate at different voltages and frequencies, and which can include extra-low voltage and communication signals. These accessories and cable assemblies are intended to be used at an ambient temperature between \u221230 \u00b0C and +40 \u00b0C. NOTE 1 In some countries, other requirements can apply. NOTE 2 In the following country, \u221235 \u00b0C applies: SE. NOTE 3 The manufacturer can enlarge the temperature range on the condition that the specified range information is provided. These accessories are intended to be connected only to cables with copper or copper-alloy conductors. The accessories covered by this document are intended for use in electric vehicle supply equipment in accordance with IEC 61851 (all parts). This document does not apply to standard plug and socket-outlets used for mode 1 and mode 2 according to IEC 61851-1:2017, 6.2. NOTE 4 In the following countries, mode 1 is not allowed: UK, US, CA, SG.<\/p>\n

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PDF Pages<\/th>\nPDF Title<\/th>\n<\/tr>\n
2<\/td>\nundefined <\/td>\n<\/tr>\n
8<\/td>\nAnnex ZA (normative)Normative references to international publicationswith their corresponding European publications <\/td>\n<\/tr>\n
11<\/td>\nEnglish
CONTENTS <\/td>\n<\/tr>\n
15<\/td>\nFOREWORD <\/td>\n<\/tr>\n
17<\/td>\nINTRODUCTION <\/td>\n<\/tr>\n
18<\/td>\n1 Scope
2 Normative references <\/td>\n<\/tr>\n
20<\/td>\n3 Terms and definitions <\/td>\n<\/tr>\n
21<\/td>\nFigures
Figure 1 \u2013 Diagram showing the use of the accessories <\/td>\n<\/tr>\n
25<\/td>\nFigure 2 \u2013 Lug terminals
Figure 3 \u2013 Mantle terminals <\/td>\n<\/tr>\n
26<\/td>\nFigure 4 \u2013 Pillar terminals <\/td>\n<\/tr>\n
27<\/td>\nFigure 5 \u2013 Saddle terminals <\/td>\n<\/tr>\n
28<\/td>\nFigure 6 \u2013 Screw-type terminals <\/td>\n<\/tr>\n
29<\/td>\nFigure 7 \u2013 Stud terminals <\/td>\n<\/tr>\n
30<\/td>\n4 General
4.1 General requirements
4.2 Components
4.2.1 Ratings
4.2.2 Mechanical assembly
4.2.3 Current-carrying parts of incorporated components
4.2.4 Electrical connections <\/td>\n<\/tr>\n
31<\/td>\n4.3 General notes on tests <\/td>\n<\/tr>\n
32<\/td>\n5 Ratings
5.1 Preferred rated operating voltage ranges
5.2 Preferred rated currents
5.2.1 General <\/td>\n<\/tr>\n
33<\/td>\n5.2.2 Rated current for signal or control purposes
5.2.3 Accessories not suitable for making and breaking an electrical circuit under load
5.2.4 Accessories suitable for, or not suitable for, making and breaking an electrical circuit under load
6 Connection between the power supply and the electric vehicle
6.1 Interfaces
6.2 Basic interface
6.3 DC interface
6.4 Combined interface <\/td>\n<\/tr>\n
34<\/td>\n7 Classification of accessories
7.1 According to purpose
7.2 According to the method of connecting the conductors
7.3 According to serviceability
7.4 According to electrical operation
7.5 According to interface
7.6 According to locking facilities
7.7 According to interlock facilities
7.8 According to the presence of shutter(s)
8 Marking <\/td>\n<\/tr>\n
37<\/td>\n9 Dimensions
Figure 8 \u2013 Test piston <\/td>\n<\/tr>\n
38<\/td>\n10 Protection against electric shock
10.1 General
10.2 Accessories with shutters <\/td>\n<\/tr>\n
40<\/td>\nFigure 9 \u2013 Gauge “A” for checking shutters <\/td>\n<\/tr>\n
41<\/td>\n10.3 Contact sequencing and order of contact insertion and withdrawal
Figure 10 \u2013 Gauge “B” for checking shutters <\/td>\n<\/tr>\n
42<\/td>\n10.4 Misassembly
11 Size and colour of protective earthing and neutral conductors <\/td>\n<\/tr>\n
43<\/td>\n12 Provisions for earthing
Tables
Table 1 \u2013 Size for conductors <\/td>\n<\/tr>\n
44<\/td>\nTable 2 \u2013 Short-time test currents <\/td>\n<\/tr>\n
45<\/td>\n13 Terminals
13.1 Common requirements <\/td>\n<\/tr>\n
47<\/td>\n13.2 Screw type terminals <\/td>\n<\/tr>\n
48<\/td>\nFigure 11 \u2013 Gauges for testing insertability of round unprepared conductor shaving the maximum specified cross-section <\/td>\n<\/tr>\n
49<\/td>\n13.3 Mechanical tests on terminals <\/td>\n<\/tr>\n
50<\/td>\nFigure 12 \u2013 Equipment test arrangement <\/td>\n<\/tr>\n
51<\/td>\nTable 3 \u2013 Values for flexing under mechanical load test <\/td>\n<\/tr>\n
52<\/td>\n14 Interlocks
14.1 Accessories with interlock
Table 4 \u2013 Value for terminal pull test <\/td>\n<\/tr>\n
55<\/td>\nFigure 13 \u2013 Apparatus for checking the withdrawal force <\/td>\n<\/tr>\n
56<\/td>\nFigure 14 \u2013 Verification of the latching device
Table 5 \u2013 Withdrawal force with respect to ratings <\/td>\n<\/tr>\n
57<\/td>\n14.2 Accessories with integral switching device
14.3 Control circuit devices and switching elements
14.4 Pilot contacts and auxiliary circuits
15 Resistance to ageing of rubber and thermoplastic material <\/td>\n<\/tr>\n
58<\/td>\n16 General construction <\/td>\n<\/tr>\n
59<\/td>\nTable 6 \u2013 Cable length used to determine pull force on retaining means <\/td>\n<\/tr>\n
62<\/td>\n17 Construction of EV socket-outlets \u2013 General
18 Construction of EV plugs and vehicle connectors <\/td>\n<\/tr>\n
63<\/td>\n19 Construction of vehicle inlets
20 Degrees of protection <\/td>\n<\/tr>\n
65<\/td>\n21 Insulation resistance and dielectric strength <\/td>\n<\/tr>\n
66<\/td>\n22 Breaking capacity
Table 7 \u2013 Test voltage for dielectric strength test <\/td>\n<\/tr>\n
68<\/td>\nFigure 15 \u2013 Circuit diagrams for breaking capacity and normal operation tests <\/td>\n<\/tr>\n
69<\/td>\n23 Normal operation
23.1 Mechanical, electrical, and thermal stresses and contaminants
23.2 Load endurance test
Table 8 \u2013 Breaking capacity <\/td>\n<\/tr>\n
70<\/td>\n23.3 No-load endurance test
Table 9 \u2013 Normal operation <\/td>\n<\/tr>\n
71<\/td>\n23.4 Lid springs
24 Temperature rise <\/td>\n<\/tr>\n
72<\/td>\nTable 10 \u2013 Test current and nominal cross-sectional areas of copper conductors for temperature rise test <\/td>\n<\/tr>\n
73<\/td>\n25 Flexible cables and their connection
25.1 Strain relief
25.2 Requirements for EV plugs and vehicle connectors
25.2.1 Non-rewirable EV plugs and vehicle connectors
25.2.2 Rewirable EV plugs and vehicle connectors
Figure 16 \u2013 Points of measurement <\/td>\n<\/tr>\n
74<\/td>\n25.3 EV plugs and vehicle connectors provided with a flexible cable <\/td>\n<\/tr>\n
75<\/td>\nFigure 17 \u2013 Apparatus for testing the cable anchorage <\/td>\n<\/tr>\n
76<\/td>\n26 Mechanical strength
26.1 General
Table 11 \u2013 Pull force and torque test values for cable anchorage
Table 12 \u2013 Summary of mechanical tests <\/td>\n<\/tr>\n
77<\/td>\n26.2 Ball impact
Figure 18 \u2013 Ball impact test <\/td>\n<\/tr>\n
78<\/td>\n26.3 Drop test
Table 13 \u2013 Impact energy for ball impact test <\/td>\n<\/tr>\n
79<\/td>\n26.4 Flexing test
Figure 19 \u2013 Arrangement for mechanical strength testfor EV plugs and vehicle connectors <\/td>\n<\/tr>\n
80<\/td>\nTable 14 \u2013 Mechanical load flexing test <\/td>\n<\/tr>\n
81<\/td>\n26.5 Cable gland test
Figure 20 \u2013 Apparatus for flexing test <\/td>\n<\/tr>\n
82<\/td>\n26.6 Shutters
26.7 Insulated end caps
26.7.1 General
Table 15 \u2013 Torque test values for glands <\/td>\n<\/tr>\n
83<\/td>\n26.7.2 Insulated end caps \u2013 Change of temperature test
26.7.3 Insulated end caps \u2013 Pull test
27 Screws, current-carrying parts and connections
Table 16 \u2013 Pulling force on insulated end caps <\/td>\n<\/tr>\n
84<\/td>\nTable 17 \u2013 Tightening torque for verificationof mechanical strength of screw-type terminals <\/td>\n<\/tr>\n
86<\/td>\n28 Creepage distances, clearances and distances through sealing compound <\/td>\n<\/tr>\n
87<\/td>\n29 Resistance to heat and to fire <\/td>\n<\/tr>\n
88<\/td>\n30 Corrosion and resistance to rusting <\/td>\n<\/tr>\n
89<\/td>\n31 Conditional short-circuit current
31.1 General
31.2 Ratings and test conditions <\/td>\n<\/tr>\n
90<\/td>\n31.3 Test circuit <\/td>\n<\/tr>\n
91<\/td>\nFigure 21 \u2013 Diagram of the test circuit for the verification of short-circuit current withstand of two-pole equipment on a single-phase AC or DC <\/td>\n<\/tr>\n
92<\/td>\nFigure 22 \u2013 Diagram of the test circuit for the verification of short-circuit current withstand of three-pole equipment <\/td>\n<\/tr>\n
93<\/td>\n31.4 Calibration
31.5 Test procedure
Figure 23 \u2013 Diagram of the test circuit for the verification ofshort-circuit current withstand of four-pole equipment <\/td>\n<\/tr>\n
94<\/td>\n31.6 Behaviour of the equipment under test
31.7 Acceptance conditions
32 Electromagnetic compatibility
32.1 Immunity
32.2 Emission
33 Vehicle drive over <\/td>\n<\/tr>\n
95<\/td>\n34 Thermal cycling
34.1 General
34.2 Initial temperature rise test
34.3 Thermal cycling test
34.4 Final temperature rise test <\/td>\n<\/tr>\n
96<\/td>\n35 Humidity exposure
35.1 General
35.2 Initial temperature rise test
35.3 Humidity test
35.4 Final temperature rise test
36 Misalignment
36.1 General <\/td>\n<\/tr>\n
97<\/td>\n36.2 Samples
36.3 Misalignment test <\/td>\n<\/tr>\n
98<\/td>\nFigure 24 \u2013 Overview of the mechanical load test
Figure 25 \u2013 Application of external mechanical load (mounted according to Figure 24) <\/td>\n<\/tr>\n
99<\/td>\n37 Contact endurance test
37.1 Equipment
Figure 26 \u2013 Temperature rise criteria under external mechanical load
Figure 27 \u2013 Forced-air circulating oven <\/td>\n<\/tr>\n
100<\/td>\n37.2 Test sequence <\/td>\n<\/tr>\n
101<\/td>\n37.3 Compliance
Figure 28 \u2013 Thermal cycling <\/td>\n<\/tr>\n
102<\/td>\nFigure 29 \u2013 Pass\/fail based on temperature rise criteria <\/td>\n<\/tr>\n
103<\/td>\nBibliography <\/td>\n<\/tr>\n<\/table>\n","protected":false},"excerpt":{"rendered":"

Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles – General requirements<\/b><\/p>\n\n\n\n\n
Published By<\/td>\nPublication Date<\/td>\nNumber of Pages<\/td>\n<\/tr>\n
BSI<\/b><\/a><\/td>\n2022<\/td>\n106<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"featured_media":415354,"template":"","meta":{"rank_math_lock_modified_date":false,"ep_exclude_from_search":false},"product_cat":[509,2641],"product_tag":[],"class_list":{"0":"post-415345","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-29-120-30","7":"product_cat-bsi","9":"first","10":"instock","11":"sold-individually","12":"shipping-taxable","13":"purchasable","14":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/product\/415345","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/media\/415354"}],"wp:attachment":[{"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/media?parent=415345"}],"wp:term":[{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/product_cat?post=415345"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/pdfstandards.shop\/wp-json\/wp\/v2\/product_tag?post=415345"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}